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Intermediate Controls Engineer

Takumi Stamping Inc -
Fairfield, OH

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Job Details

Full-time
$65,000 - $90,000 a year

Benefits

Health savings account
Health insurance
Dental insurance
401(k)
Flexible spending account
Paid time off
Employee assistance program
Vision insurance
401(k) matching
Life insurance
Referral program
Retirement plan

Qualifications

Manufacturing plant facilities maintenance experience
PLC-based control system operation
Human-machine interface (HMI) systems
Machine vision systems
System troubleshooting
Electrical schematic reading and interpretation
Electrical engineering
Industrial electrical systems
Industrial equipment troubleshooting
Manufacturing facility experience
Following blueprint specifications
Vision inspection system
Electrical troubleshooting
Electrical control system maintenance
Welding
Manufacturing
Associate's degree
Ladder logic (LD)

Full Job Description

Accountability Objectives

Takumi Stamping, Inc. is seeking a Controls Engineer to support our Mass Production Engineering Department within a high-volume automotive stamping and resistance welding environment. This role requires a strong hands-on maintenance background and the ability to program, troubleshoot, and improve PLC-controlled automation systems that directly support production, quality, and equipment up time.

The ideal candidate is plant-floor driven and experienced with vision systems, HMI interfaces, and bolt verification (poka‑yoke) systems used in mass production.

Key Responsibilities

Develop, modify, and troubleshoot PLC ladder logic programs
Provide hands-on electrical and controls troubleshooting to minimize downtime
Support stamping presses, resistance welders, and automated welding/assembly systems
Support and modify HMIs (Keyence and Mitsubishi) for operator and maintenance interfaces
Ensure proper assembly through vision-based and sensor-based error‑proofing systems
Troubleshoot PLCs, I/O, VFDs, servos, sensors, and safety circuits
Assist with new equipment launches, automation upgrades, and line modifications
Partner with maintenance, production, and quality teams for root cause analysis and corrective actions
Improve equipment reliability, quality, safety, and OEE
Maintain PLC programs, HMI files, vision programs, backups, and controls documentation

Required Qualifications

Associate’s or Bachelor’s degree in Controls, Automation, Electrical Engineering, Mechanical Engineering, Mechatronics or equivalent experience
Strong industrial maintenance background with hands-on troubleshooting experience
Proven ability to program and troubleshoot PLC ladder logic
Experience supporting resistance welding equipment
Hands-on experience with Keyence vision systems
Experience supporting Shinko bolt checker or fastener verification systems
Familiarity with Keyence and Mitsubishi HMI platforms
Ability to read and interpret electrical schematics and prints
Experience working in a high-volume automotive manufacturing environment

Preferred Qualifications

Automotive stamping or Tier 1 / Tier 2 manufacturing experience
Experience with poka‑yoke systems in mass production
Knowledge of EtherNet/IP or industrial networks
Experience with robotics or material handling automation

Physical Requirements

Must be able to stand or sit for extended periods of time.

Working Conditions

Exposed to heat during the summer months and cold during winter months.

Exposure to upper noise levels on occasion.

Job Type: Full-time

Pay: $65,000.00 - $90,000.00 per year

Benefits:

401(k)
401(k) matching
Dental insurance
Employee assistance program
Flexible spending account
Health insurance
Health savings account
Life insurance
Paid time off
Referral program
Retirement plan
Vision insurance

Ability to Commute:

Fairfield, OH 45011 (Required)

Ability to Relocate:

Fairfield, OH 45011: Relocate before starting work (Required)

Work Location: In person

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