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Wireline & Perforating offers formation evaluation, cased-hole logging, and precisionperforating services that support production and reservoir management. Our technologies deliver accurate subsurface data and efficient well access to help customers make confident decisions throughout the well lifecycle.
Under broad direction, the Senior R&D Mechanical Engineer leads the design, development, and validation of advanced mechanical systems and components for Halliburton’s perforating technologies. This role functions as hands-on technical leader, guiding design and testing of new products, conducting detailed performance analyses, and ensuring adherence to Halliburton’s reliability, quality, and HSE standards.
The Senior Engineer collaborates closely with multidisciplinary teams — including materials science, ballistics, electronics, and manufacturing — to deliver innovative, reliable, and commercially viable solutions that reinforce Halliburton’s technical leadership in the wireline and perforating domain.
Key Responsibilities
- Lead mechanical design and development projects for perforating system hardware from concept through qualification and commercialization.
- Apply advanced engineering analysis, modeling, and simulation to ensure mechanical integrity under extreme downhole conditions.
- Conduct and oversee design reviews, tolerance analysis, testing protocols, and failure investigations to improve product reliability.
- Define and document engineering requirements, test plans, and validation reports using statistical and reliability-based methods.
- Develop and execute complex test plans, performing pre-test reviews, tool layouts, and safety assessments in collaboration with the testing team.
- Safely conduct ballistic, functional, mechanical, pressure, and temperature testing of perforating tools in controlled environments.
- Collaborate with manufacturing, supply chain, and operations to optimize designs for manufacturability, cost efficiency, and field performance..
- Review and apply relevant standards, regulations, and specifications for design validation and reliability analysis.
- Contribute to Halliburton’s Intellectual Property (IP) portfolio through innovative designs and patentable solutions.
- Interface with customers, suppliers, and internal stakeholders to align design intent with operational needs and performance goals.
- Represent Halliburton in technical conferences and industry forums, promoting innovation and knowledge sharing.
- Foster a collaborative and safety-focused team environment, maintaining open communication across engineering and operational groups.
- Bachelor’s degree in Mechanical Engineering or related engineering discipline required.
- Minimum four (4) years of related R&D or product design experience; candidates with a Master’s and two (2) or more years of relevant experience will also be considered.
- Proven expertise in mechanical system design, analysis, and validation, preferably within downhole, high-pressure, or high-temperature environments.
- Proficiency with CAD and simulation software (e.g., SolidWorks, ANSYS, or equivalent) and experience with mechanical testing instrumentation.
- Strong understanding of reliability engineering, materials performance, and integrated system design.
- Demonstrated ability to lead multidisciplinary projects, prioritize effectively, and deliver high-quality results on schedule.
- Excellent technical communication, documentation, and presentation skills.
- Preferred: Professional Engineer (PE) license or eligibility is advantageous.
- Preferred: Experience with plastic injection molding design and manufacturing methods is beneficial.
Candidates who possess qualifications exceeding the minimum job requirements will be considered for higher-level positions based on their experience, demonstrated capabilities, and current business needs. Depending on education, experience, and performance alignment, candidates may be eligible for advancement opportunities within the R&D Engineering career path, including positions ranging from Senior R&D Mechanical Engineer to Principal R&D Mechanical Engineer and R&D Mechanical Engineer Advisor.
At Halliburton, we’re committed to supporting you and your family with a comprehensive and affordable benefits package that covers your physical, emotional, financial, and parental needs — now and in the future. When you join our team, you’ll gain access to a wide range of programs designed to help you thrive at work and at home.
Click here to review a summary of the benefits available once you join.
Hands On | Mechanical Design & Development | Reliability Engineering | Simulation & Testing | HSE Integration | Design for Manufacturability | Technical Leadership | Innovation & IP Development | Collaboration | Analytical Thinking | Continuous Improvement
Halliburton is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, disability, genetic information, pregnancy, citizenship, marital status, sex/gender, sexual preference/ orientation, gender identity, age, veteran status, national origin, or any other status protected by law or regulation.
Location
8432 South Intersate 35W, Alvarado, Texas, 76009, United States
Job Details
Requisition Number: 209348
Experience Level: Experienced Hire
Job Family: Engineering/Science/Technology
Product Service Line: Wireline and Perforating
Full Time / Part Time: Full-time
Additional Locations for this position:
Compensation Information
Compensation is competitive and commensurate with experience.
