Top 5442 Cell development engineer Jobs

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Sr. Materials Engineer, Cell Electrolyte
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Sr. Materials Engineer, Cell Dry Electrode Development

Tesla -
Louisville, CO

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Job Details

Full-time
$82,440 - $176,040 a year

Benefits

Commuter assistance
Health savings account
AD&D insurance
Paid holidays
Disability insurance
Health insurance
Dental insurance
Flexible spending account
Flextime
Adoption assistance
Employee assistance program
401(k) matching
Employee discount
Benefits from day one
Pet insurance

Qualifications

Thermal analysis
Laboratory experiment design
Polymers experience in materials engineering
Electrochemistry
Material selection and characterization

Full Job Description

What to Expect

We are looking for a Senior Cell Materials Engineer to join our electrode development team, focusing on the integration and optimization of next-generation binder systems for dry battery electrode applications. In this role, you will leverage your expertise in polymer science, composite film mechanics, and materials characterization to investigate how binder chemistry, processing conditions, and particle-level interactions govern electrode film formation, mechanical integrity, and electrochemical performance. You will design and execute structured experiments across a range of binder integration approaches, apply rigorous root cause analysis to understand and resolve failure modes at the film and interface level, and use characterization tools including rheology, DMA, tensile and adhesion testing, and electrochemical evaluation, to connect processing decisions to real-world cell performance. This is a hands-on, high-impact role for someone who thinks across scales from molecular interactions and particle surface chemistry up to film mechanics and cycling behavior, and thrives in a fast-moving, cross-functional R&D environment where technical depth and collaborative problem-solving drive meaningful progress towards Tesla's long-term energy storage goals.

What You'll Do

Screen, evaluate, and optimize alternative binder systems for electrode applications, assessing performance across mechanical, thermal, and electrochemical dimensions
Develop working knowledge across multiple binder integration approaches and understand how integration method affects binder distribution, film morphology, and performance outcomes
Characterize free-standing electrode films and composite binder systems across a range of mechanical conditions including tensile, peel, adhesion, elongation, and viscoelastic behavior
Conduct root cause analysis of binder and electrode failure modes including delamination, cracking, cohesive vs. adhesive failure, and capacity fade linked to mechanical degradation
Connect mechanical characterization results to processing decisions and electrochemical outcomes, understanding what a peel test or DMA sweep reveals about the underlying material and why it matters
Fabricate and evaluate electrode films using relevant processing routes, including coating, calendaring, and other film formation methods, with attention to how processing parameters affect binder behavior and final electrode properties
Apply DOE methodology and structured RCA practices to reduce defects, improve process windows, and accelerate development cycles
Build and test electrochemical cells to evaluate the performance impact of materials and process changes, with fluency in cycling, EIS, rate capability, and DQ/DV analysis
Collaborate cross-functionally with electrochemical testing, process engineering, and materials characterization teams to design experiments that generate actionable insights
Support translation of successful laboratory findings toward pilot and manufacturing-relevant processes

What You'll Bring

Degree in Materials Science, Chemical Engineering, Polymer Science, or equivalent experience
Hands-on electrode fabrication experience — wet and/or dry — at laboratory, pilot, or industrial scale
Binder screening and optimization experience: understanding how binder chemistry, loading, and integration method affect mechanical integrity and electrochemical performance
Mechanical characterization of electrode films or composites including peel, tensile, adhesion, and DMA, with the ability to connect results to processing decisions and performance outcomes
Demonstrated root cause analysis capability on electrode or composite film failure modes including delamination, cracking, adhesion loss, and capacity fade
Electrochemical literacy including hands-on experience with cycling, EIS, or equivalent sufficient to connect materials-level observations to cell-level outcomes
Understanding of polymer thermal and viscoelastic behavior such as Tg, modulus-temperature relationships, and softening behavior sufficient to make informed processing decisions
Familiarity with multiple binder integration approaches across wet and dry processing routes; dry electrode experience is a strong plus
Structured experimental design (DOE) and the ability to think across length scales from particle-surface interactions up through composite film mechanics to cell-level failure
Expertise in polymer melt rheology (twin-screw compounding, extrusion, etc.), powder rheology, and compressibility characterization

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation

Associate Materials Engineer - $82,440 - $123,660/annual salary
Materials Engineer - $98,640 - $147,960/annual salary
Sr Materials Engineer - $117,360 - $176,040/annual salary

+ cash and stock awards + benefits for all levels

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

We will accept applications for this job until July 31, 2026, after which this posting will be removed.

Apply Now

Refine Your Search

cell development engineer jobs

Sr. Materials Engineer, Cell Dry Electrode Development

Materials Development Engineer, Cell Design

Staff Cell Engineer, Cell Development

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Senior Scientist / Engineer: Immunology, Nucleic Acid Therapeutics, Synthetic Biology, & Cell Engineering

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Software Development Engineer in Test (100% Remote)

Sr. Cell Engineer, In House Cell Development

Sr. Cell Engineer, New Technologies

Sr. Materials Engineer, Cell Materials Qualification

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Software Engineer, Product (all levels)

Materials Integration Engineer, Cell Design

Senior Scientist I, Cell Line Development

Development Engineer I

Sr. Materials Engineer, Cell Electrolyte

Battery Research Engineer

ES Battery Cell Engineer

Sr. Materials Engineer, NMC Cathode Development

[Entry Level] Network QA Engineer - Cell Phone Network Field Testing (2605-3)

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