Top 19261 Materials process engineer Jobs

Sr. Materials Engineer, Next Gen Battery Materials
Tesla —Palo Alto, CA
- $91,600 - $195,600 a year
- Full-time
- Local
- Research
- Assembly
- Commuter assistance
- Health savings account
Materials Engineer
Helion —Everett, WA
- $159,000 - $208,000 a year
- Full-time
- Data analysis skills
- Mid-level
- 3 years
- Paid parental leave
- Paid holidays
Quick Apply
Materials and Process Engineer I
Raytheon —El Segundo, CA
- $62,900 - $119,700 a year
- Full-time
- Data analysis skills
- Microsoft Office
- Analysis skills
- Paid holidays
- Disability insurance
Process Design Engineer, Recycling & Battery Materials
Tesla —Hutto, TX
- Full-time
- Mid-level
- Construction experience
- In-person
- Commuter assistance
- Health savings account
Materials & Process Engineer, Metallurgy
Hadrian Automation —Los Angeles, CA
- $130,000 - $200,000 a year
- Full-time
- Laboratory experience
- Mid-level
- Analysis skills
- Health insurance
- Dental insurance
M&P Engineer
Hutchinson —Burbank, CA
- $90,000 - $110,000 a year
- Full-time
- Bachelor of Science
- Research
- Mid-level
Wafer Process Engineer
Applied Optoelectronics, Inc. —Sugar Land, TX
- Overtime
- Mid-level
- Ability to climb stairs
- Analysis skills
- Relocation assistance
- Health insurance
Quick Apply
Semiconductor Analytical Systems Scientist (Omaha, NE)
Elemental Scientific Inc —Omaha, NE
- Full-time
- US work authorization
- Computer skills
- In-person
- Health savings account
- Health insurance
Quick Apply
SIM Operations Engineer
Modern Technology Solutions, Inc —Edwards AFB, CA
- 5 years
- Engineering
- Windows
- Disability insurance
- Health insurance
Chemical Process Engineer
Metalor Technologies USA —Attleboro Falls, MA
- $95,000 - $115,000 a year
- Full-time
- Microsoft Excel
- Bachelor of Science
- English
- Health savings account
- Health insurance
Quick Apply
Engineering Configuration and Component Engineer
Patton LLC —Gaithersburg, MD
- From $80,000 a year
- Full-time
- 5 years
- ERP systems
- Mid-level
- Health savings account
- Disability insurance
Quick Apply
SENIOR PROCESS ENGINEER / SCIENTIFIC MOLDING ENGINEER
Moldworx LLC —Chandler, AZ
- $125,000 - $150,000 a year
- Full-time
- Engineering
- Analysis skills
- Mentoring
- Health savings account
- Paid holidays
Quick Apply
Electrical Engineer
HABCO —Glastonbury, CT
- $75,000 - $115,000 a year
- Full-time
- Background check
- Microsoft Access
- 5 years
- Health savings account
- Health insurance
Quick Apply
Manufacturing Engineer - Day Shift
True Temper Sports —Amory, MS
- $65,000 - $75,000 a year
- Full-time
- AutoCAD
- CAD
- Computer literacy
- Health insurance
- Dental insurance
Quick Apply
Product Engineer
GENESIS PRODUCTS LLC —Mocksville, NC
- Engineering
- Mid-level
- 3 years
Quick Apply
Sr. Manufacturing Engineer
Cirrus Aircraft —Duluth, MN
- $93,161.05 - $139,741.58 a year
- Full-time
- English
- Research
- Assembly
- Wellness program
- Paid jury duty
Director of Technical Operations
AuST Manufacturing —West Valley City, UT
- Full-time
- 5 years
- Bachelor of Science
- Mentoring
- Health savings account
- Relocation assistance
Quick Apply
Manufacturing Engineer
Fiber Materials —Biddeford, ME
- 5 years
- Research
- Mid-level
- Paid holidays
- Health insurance
Senior Staff Electrical Engineer
AED, Inc —Bozeman, MT
- $200,000 - $240,000 a year
- Full-time
- Background check
- Research
- Bachelor's degree
- Health savings account
- AD&D insurance
Quick Apply
Process Chemical Engineer
Perigon International —Charlotte, NC
- $120,000 - $135,000 a year
- Full-time
- Bachelor of Science
- Project management
- Bachelor's degree
- Health savings account
- Health insurance
Quick Apply
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Sr. Materials Engineer, Next Gen Battery Materials

Tesla -
Palo Alto, CA

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Job Details

Full-time
$91,600 - $195,600 a year

Benefits

Commuter assistance
Health savings account
AD&D insurance
Paid holidays
Disability insurance
Health insurance
Dental insurance
Flexible spending account
Flextime
Adoption assistance
Employee assistance program
401(k) matching
Employee discount
Benefits from day one
Pet insurance

Qualifications

Chemical Engineering
Electrochemistry
Materials engineering experience within manufacturing
Chemical handling
Gap analysis
Coating
Research
Chemical scale-up projects
Material selection and characterization
Assembly
Technology transfer (scale-up process)
Engineering research
Design engineering
Prototype creation
Chemistry
Collaboration with manufacturing teams
Benchmarking
Chemical new product development projects
Senior level
Chemical engineering within materials development
Mechanical knowledge
Materials Science
Cross-functional communication
Supply chain collaboration
Engineering validation
Failure analysis

Full Job Description

What to Expect

The active materials research team is seeking an experienced Senior Materials Engineer to synthesize, characterize, and optimize beyond-NMC cathode materials and evaluate their integration into advanced cell architectures with non-conventional electrolyte systems. In this role, you will own the development pipeline from novel cathode composition design and synthesis through cell fabrication, interfacial engineering, and electrochemical validation. Your work will explore pathways beyond traditional layered intercalation cathodes by unlocking new redox mechanisms, structural frameworks, and cell configurations that offer step-change improvements in energy density, safety, and cost. You will bridge fundamental materials discovery with industrial feasibility, collaborating closely with cell design engineers, electrolyte researchers, manufacturing teams, and supply chain partners to advance emerging technologies toward Tesla's future cell platforms.

What You'll Do

Design and synthesize novel rocksalt cathode compositions to access capacities beyond conventional layered oxide limits. Systematically optimize composition, anion chemistry, synthesis temperature, and processing route to control local structure, Li-ion transport pathways, and electrochemical performance
Apply multiple synthesis methodologies — including solid-state reaction, high-energy mechanochemical processing, and wet-chemistry routes — tailored to the unique requirements of each compositional system
Investigate and engineer redox mechanisms, including strategies to mitigate voltage hysteresis, gas evolution, impedance growth, and capacity fade through anion substitution, targeted cation selection, and interfacial passivation
Synthesize and evaluate non-liquid electrolyte materials across multiple chemistries and assess their compatibility with in-house cathode materials in terms of electrochemical stability, interfacial reactivity, and ionic conductivity
Engineer cathode–electrolyte interfaces by developing coating strategies, composite cathode formulations, and solvent-free / dry electrode processing methods to minimize interfacial impedance and enable stable cycling in non-liquid cell configurations
Fabricate and test advanced-format cells — from proof-of-concept through application-relevant architectures — and benchmark against conventional liquid-electrolyte baselines to quantify performance benefits and gaps
Conduct systematic degradation analysis including post-mortem characterization to identify failure modes such as surface reconstruction, interphase growth, particle cracking, and electrolyte decomposition
Collaborate with electrochemists, computational scientists, validation engineers, and supply chain specialists to accelerate materials discovery and inform scale-up feasibility

What You'll Bring

Degree in Materials Science, Chemistry, Chemical Engineering, Electrochemistry, or equivalent experience, with a dissertation or significant research body focused on synthesis of advanced Li-based cathode materials beyond conventional layered oxides, or on next-generation cell architectures using non-liquid electrolyte systems. Candidates spanning both areas are strongly preferred
Demonstrated hands-on expertise in cathode synthesis using solid-state reaction, high-energy ball milling, and/or sol-gel methods, with a published or industry track record of designing Li-rich or structurally unconventional compositions and tuning local atomic arrangements to optimize ion transport and capacity
Deep understanding of anionic redox in Li-excess cathode systems — including the origin of voltage hysteresis and practical mitigation strategies through compositional design and surface engineering
Practical experience with dry electrode processing — including solvent-free mixing, powder film formation, and calendering or pressing of composite electrodes — and understanding of the process–microstructure–performance relationships in dry-processed electrodes
Experience synthesizing and handling air-sensitive electrolyte materials in controlled glovebox environments, with understanding of their chemical stability and processing requirements
Familiarity with advanced cell fabrication — composite electrode preparation, electrolyte processing, and cell assembly — and the ability to troubleshoot interfacial and mechanical failure modes unique to non-conventional cell formats
Excellent communication, collaboration, and problem-solving skills
Experience interfacing experimental work with computational guidance
Working knowledge of chemo-mechanical behavior in advanced cells — volume change management, contact integrity, and mechanical stress–impedance relationships
Experience with scale-up of advanced materials processing, including atmospheric control and continuous dry processing methods

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation

$91,600 - $195,600/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

Apply Now

Refine Your Search

materials process engineer jobs

Sr. Materials Engineer, Next Gen Battery Materials

Materials Engineer

Materials and Process Engineer I

Process Design Engineer, Recycling & Battery Materials

Materials & Process Engineer, Metallurgy

M&P Engineer

Wafer Process Engineer

Semiconductor Analytical Systems Scientist (Omaha, NE)

SIM Operations Engineer

Chemical Process Engineer

Engineering Configuration and Component Engineer

SENIOR PROCESS ENGINEER / SCIENTIFIC MOLDING ENGINEER

Electrical Engineer

Manufacturing Engineer - Day Shift

Product Engineer

Sr. Manufacturing Engineer

Director of Technical Operations

Manufacturing Engineer

Senior Staff Electrical Engineer

Process Chemical Engineer

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