Top 722 Process metallurgical engineer Jobs

Sr. Manufacturing Process Development Engineer, Consumer Technology
VulcanForms Inc. —Devens, MA
- $106,000 - $171,000 a year
- Full-time
- CAD
- 5 years
- Master's degree
- Health insurance
- Dental insurance
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Senior Metallurgical Engineer
Victaulic —Easton, PA
- Full-time
- Master's degree
- Analysis skills
- Travel
Chemical Process Engineer **1,500 Dollar Sign On Bonus**
Metalor Technologies USA —Attleboro Falls, MA
- $95,000 - $115,000 a year
- Full-time
- Background check
- Microsoft Excel
- Bachelor of Science
- Health savings account
- Health insurance
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5d
Process Engineer - Metal Cycle Operations
Y12 —Oak Ridge, TN
- Bachelor of Science
- Engineering
- Pass drug screening
- Disability insurance
- Health insurance
Senior Metallurgical Engineer
CDP Solutions —Pittsburgh, PA
- $130,000 - $160,000 a year
- Full-time
- Customer service
- Bachelor of Science
- Laboratory experience
- Disability insurance
- Relocation assistance
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2h
Lead Metallurgical Process Engineer — Metallurgy and Heavy Forging
The Nuclear Company —Washington, DC
- $179,000 - $203,000 a year
- Remote
- 7 years
- Continuous improvement
- Senior level
- Health insurance
- Dental insurance
Metallurgical Process Engineer
HDI Landing Gear —Strongsville, OH
- Laboratory experience
- Experience equivalent to degree accepted
- Senior level
- Wellness program
- Health savings account
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Sr. Metallurgical Process Engineer
Mariana Minerals —Moab, UT
- Full-time
- 5 years
- Bachelor of Science
- Bachelor's degree
Sr Process Engineer-Metallurgical
Solstice Advanced Materials —Fombell, PA
- Full-time
- Analysis skills
- Bachelor's degree
- Senior level
- Health savings account
- Paid holidays
Materials and Processes Engineer I - Early Career (2026 Starts)
Blue Origin —Seattle, WA
- $81,313.00 - $113,837.85 a year
- Background check
- Bachelor of Science
- DOT physical examination
- Paid parental leave
- Paid holidays
Materials and Process Engineering, Entry Level Rotation Engineer
Solar Turbines —San Diego, CA
- $76,542 - $118,000 a year
- Full-time
- Pass drug screening
- 1 year
- Communication skills
- Health savings account
- Paid holidays
3d
Metallurgical Process & Product Development Engineer - Advanced Engineering
Kaiser Aluminum —Heath, OH
- Engineering
- Office
- Analysis skills
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Metallurgical Engineer (Ph.D.)
Exponent Inc. —Seattle, WA
- $140,000 - $157,000 a year
- Email
- Analysis skills
- Doctor of Philosophy
- US work authorization
Metallurgical Engineer
Novelis —Kennesaw, GA
- Full-time
- Bachelor of Science
- Project management
- US work authorization
- Paid parental leave
- Tuition reimbursement
Quick Apply
Metallurgical Engineer
Kaiser Aluminum —Spokane, WA
- $85,000 - $150,000 a year
- Office
- SQL
- Analysis skills
- Paid holidays
- Health insurance
Quick Apply
Metallurgist - Process Engineer
Trafigura —Houston, TX
- Full-time
- Spanish
- English
- Analysis skills
Process Engineer
BWX Technologies —Jonesborough, TN
- $76,000 - $119,000 a year
- Pass drug screening
- Mid-level
- 3 years
- Health insurance
- Dental insurance
14d
Process Engineer - Metallurgy
Morgan Advanced Materials —Hayward, CA
- $110,000 - $140,000 a year
- Full-time
- Management
- Mid-level
- Master's degree
- Health insurance
- Dental insurance
Process Engineer
Crucible Zinc —Clarksville, TN
- Full-time
- Mid-level
- Microsoft Office
- Bachelor's degree
Quick Apply
Sr. Associate, Materials Process Engineer
L3Harris Technologies —Redmond, WA
- $76,500 - $141,500 a year
- Mid-level
- Bachelor's degree
- Experience equivalent to degree accepted
- Paid holidays
- Disability insurance

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Sr. Manufacturing Process Development Engineer, Consumer Technology

VulcanForms Inc.
Devens, MA

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Job Details

Full-time
$106,000 - $171,000 a year

Benefits

Health insurance
Dental insurance
Paid time off
Vision insurance
401(k) matching
Life insurance

Qualifications

Production data analysis
Quality control statistical data analysis
Statistical Process Control
Cross-functional collaboration
Manufacturing company experience
Cross-functional communication

Full Job Description

About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

As a Sr. Manufacturing Process Development Engineer, Consumer you will own the end-to-end technical framework that translates customer designs into repeatable, high-performance physical products within our consumer-technology business. You will bridge the gap between material science and high-volume digital production, overseeing the comprehensive process pipeline—including laser parameter optimization, print layouts, and post-printing thermal treatments. Success in this role means establishing stable, optimized processing windows that guarantee the mechanical, aesthetic, and metallurgical integrity of parts coming off our advanced production lines.

Key Responsibilities

End-to-End Process Ownership: Define, document, and optimize the comprehensive 3D digital manufacturing workflow, owning process intent from initial laser print files through stress-relief, heat treatment, and final part extraction.
Recipe & Parameter Development: Pioneer and refine high-temperature thermal recipes, laser interaction parameters, and advanced printing strategies to meet strict mechanical properties, surface finish requirements, and microstructural tolerances.
Data-Driven Optimization: Design and execute complex Design of Experiments (DOE) using statistical software (such as Minitab or JMP) to analyze process capability ($C_p/C_{pk}$), drive continuous yield improvements, and minimize scrap rates.
Defect & Root Cause Analysis: Lead technical investigations into failed builds, non-conformances, geometric distortions, and metallurgical variations, implementing robust corrective and preventive actions (CAPA).
DFAM Partnership: Collaborate with Applications and Design teams on Design for Additive Manufacturing (DFAM) reviews, evaluating customer CAD geometries, support structures, and post-processing constraints to ensure stable manufacturability.

Qualifications

Experience: 5+ years of experience in process development, metallurgical engineering, or advanced materials processing within high-precision manufacturing (such as Metal Additive Manufacturing, Semiconductor fabrication, Aerospace processing, or advanced Injection Molding).
Statistical Rigor: Proven ability to build and analyze statistical process control (SPC) data and DOEs to establish highly repeatable manufacturing windows.
Materials Literacy: Deep understanding of material behavior, thermal stress development, microstructural evolution, or mechanical testing protocols.
Education: Bachelor’s or Master’s degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, Chemical Engineering, or a related technical discipline.
Soft Skills: Analytical, structured problem solver with excellent cross-functional communication skills to translate complex processing data into actionable engineering workflows.

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $106,000 to $171,000.

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