Job Title: CIW + Closures + Exterior Engineer
Location: Lisle, IL, 60532
Implementation Partner: Tech Mahindra
Job Description :
Qualification : B.E. (Mechanical), B.Tech, Certification in Sheet metal/plastic
Years of Experience : Between 10 to 18 years
CAD Skills required : Hands on experience on Unigraphics/NX software – Solid modelling, Surface development, Assembly, 2D drafting (Part/Assy), Working knowledge on Sheet metal module, analysis (like moldflow), machining etc. will be added advantage.
Design Skills required : Commercial Vehicle (Trucks & Bus) system level design & development experience in CIW, Closure, Exterior domain for aggregates listed down.
VISA Status : H1B, TN, GC, Citizen
Common resource requirements for CIW + Closures:
·Working experience on design & development of below aggregates includes but not limited
o CAD parametric data creation in UG/NX,
o Conceptual design,
o Criteria section development,
o 2D drawings,
o Active participation in CFT review meetings,
o Root cause analysis,
o Project management – Ability to manage work for target Vs actual timelines, set goals.
o Resource management like handling & guiding a team of engineers for various work assignments and at the same time working on aggregate by own.
·Responsible for Complete project deliverables. Should be Multitasking & Innovative for concept design work.
·Should be conversant with design requirements DRD’s, Dfmea/pfmea, DVPs, DSAO, weight/cost targets, country specific requirements & regulations etc.
·Manufacturing experience/knowledge for designing sheet metal/plastic parts, assy sequence.
·Material knowledge for sheet metal & plastic parts, ability to choose material based on requirement,
·In depth experience of ‘design for manufacturing, design for serviceability & design for Assembly’
·Knowledge in GD&T and its impacts to component design, cost, manufacturability and parts assembly
·Should be aware of vehicle architecture/ integration & inter-department co-ordination for day to day work activities,
·Should be able to Innovate, suggest & Implement VA/VE, cost reduction Ideas.
·Ability to visualize and create concepts at a quick pace
·Should be aware of new trends, technology & implementation for automotive parts.
·Good communication skills (oral and written). Should be able to effectively communicate concepts and designs to other design teams.
·Should be flexible to work at Client site & ready to work in any shift including US shift.
·Should have handled project teams in Commercial\Passenger vehicles domain.
·To work as ‘Checker’ as per quality check parameters for drawings, cad data prior to release.
Specific requirements in addition to common for CIW + Closures:
·Hands on experience in below aggregates:
o CIW: Underbody (Floor/Under floor structure), Side panel assy, Back panel assy, Roof assy.
o Closures : Door assy, door mechanisms/linkages
· Past experience in :
o Design & development of CIW structures for OEMs
o Sheet metal design, specifically Stampings, Press-brake parts, Die/Press technology
o Part design optimization, weigh reduction and parts nesting (for manufacturing)
o Sense of identifying concerns and risks and providing solutions to mitigate the same
o Keen Ability to quickly understand Requirements (State & FMVSS) and translate the boundary into a design
·In depth Knowledge in :
o Forming simulations / draw simulations, method plan preparation, part try-outs etc.
o Sheet metal stamping processes, joining techniques and joint design best practices
o CAE tests/load cases for CIW/Cab application (G-load, Modal, Virtual shaker, static/dynamic analysis etc.)
o Testing & Validation activities of CIW/Cab application.
o Sheet metal part fabrication processes – Press brake, Roll forming, Laser & CNC cutting/bending etc.
o Welding processes – Spot welding, MIG welding etc.
o Fastening methods – Rivets, SPR, Bolted joints, Adhesives etc.
Addition for Closures/Doors
·Past Experience in :
o Design & development of Closures (doors)
o Mechanism simulation and design (for door actuators)
o Seal design, including designing sealing planes and interfaces
·In depth Knowledge in :
o best practices for Water management design
o Glazings (Glass)
o Seal (door seals) manufacturing processes
Job Type: Full-time