Job Description
The Process Engineer is responsible for developing and maintaining robust molding processes as well as training related technical associates.
Essential Functions
- Work directly with pre-production engineering on new mold development projects: concept tool designs, verification of concepts through Moldflow simulation, development of qualification requirements, follow-up with suppliers (remotely and on-site) for tool qualification, scientific molding processes development, product review and disposition, and launch support into operations.
- Work directly with new product teams and advise on robust design for manufacturability of new products.
- Review Moldflow simulation results to improve and drive more-successful tool and part designs, verifying actual parts against predictions.
- Analyzing part data and communicating findings and recommendations for improvements. Objective is to minimize tooling adjustments through thorough investigation and well-planned, executed tooling strategy.
- Establish molding process parameters scientifically in a way that assures the best and most consistent process. Transfer data and lessons learned to other process engineers to expand their knowledge.
- Leverage statistical techniques and methods such as Design of Experiments (DOE) to develop robust processes and translate process information to guidelines, creating long term value.
- Ensure that all documentation (Mold estimates, CAE results, tooling plans, mold designs, process development, QC reports, etc.) for assigned molds during the qualification phase are complete and properly stored.
- Provide technical support to resolve issues (equipment, process, and tooling) and assist the operations team with problem resolution.
- Develop best practices to identify, study, and deploy advanced molding/tooling technologies intended to drive lower costs, better quality, and faster product delivery through coordination with other technical resources.
- Manage Process Technician staff: mentor/ train to ensure continuous improvement of skills required.
- Maintain process accuracy through regular review and coaching of staff involved in the molding process (Process Technicians, Material Handlers, etc.)
- Lead cross-functional team kaizen activities (for improvements in productivity, quality, safety, etc.).
- Any additional duties assigned by management.
Education
- Bachelor's Level Degree in Plastics / Manufacturing / Mechanical Engineering, Technology Degree or similar (equivalent work experience may also be considered).
Experience
- Minimum of 5 years of experience with injection molding with presses ranging from 85-1100 tons.
- At least 5 minimum years of experience within the automotive industry.
- Must be able and willing to travel and work at customer sites, including industrial manufacturing plants which might require climbing, lifting, or working in confined spaces.
- Master-root cause troubleshooting with problem solving.
- Experience with valve gate, hot runner systems, and scientific injection molding principals.
Job Type: Full-time
Pay: $32.00 - $42.00 per hour
Benefits:
- 401(k)
- Dental insurance
- Employee assistance program
- Health insurance
- Health savings account
- Life insurance
- Paid time off
- Tuition reimbursement
- Vision insurance
Schedule:
- 10 hour shift
- 12 hour shift
- 8 hour shift
- Day shift
- Monday to Friday
Application Question(s):
- Do you have at least 5 years minimum experience within the automotive industry?
Education:
Ability to Commute:
- Wixom, MI 48393 (Required)
Ability to Relocate:
- Wixom, MI 48393: Relocate before starting work (Required)
Willingness to travel:
Work Location: In person
