Senior Process Engineer

Inalfa Roof Systems - Acworth, GA


Support activities of Value management for personnel engaged in launching a sustaining RIM Glass Encapsulation business unit by performing following duties.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.
Conduct analysis for process deviations (scrap and rework)
Run Six Sigma studies and improvements to reach scrap targets
Part of the 8-D problem identification and solving team
Drive, implement and control process improvements
Identify and setup standard parameters
Drive tool- and machine parameters setups
Ensure i.o. shift output on the molds (control and ensure standard parameters)
Train, sustain and upgrade mold operator knowledge
Train the trainer
Engage and support the mold operators to reach target output rates
Support the production management
Define and enhance SMED tool setup procedures
Drive the integration of new tools into the standard molding procedures
Implement work and test instructions
Implement and update shift reports
Drive new production process integration and conformity
Identify and order new equipment and machinery
Load and maintain the bill of material (BOM)
Run time studies
Upgrade and maintain existing production processes
Implement and upgrade work instructions and process flow charts
Develop and update P-FEMA‘s and control plans
Implement new machinery and equipment
Support the maintenance team
Responsible for product and process changes (run change requests)
Support regional VAVE Team in applying techniques to generate saving ideas
Support regional VAVE feasibility workshops.
Coordinate VA VE workshops with suppliers

Technical degree or equivalent; or 10 years of automotive experience and/or training; or equivalent combination of education and experience. It will be preferred to have:
Master or Bachelor’s Degree in Industrial Engineering or similar
Glass encapsulation expertise is a must
5+ years’ experience in product manufacturing
Strong organizational, analytical and communication skills
Experience in the automotive or aeronautic environment
Ideally with a Six Sigma Master Black Belt Education
Proficient with Windows operating systems and Microsoft Office programs
Experience with CAD programs
Economics skills related to cost analysis, pyramid of costs, price generation.