Woodstock Sterile Solutions (WSS) is the leading North American blow-fill-seal (BFS) sterile contract development and manufacturing organization (CDMO). From our 430,000 sq ft advanced aseptic manufacturing facility in Woodstock, Illinois, we leverage 50+ years of BFS technology leadership and our patented cold BFS process to serve clients across ophthalmics, respiratory, biologics, and diagnostics markets. We are committed to Proven Excellence. Trusted Solutions.
This is an entry-level opportunity to build a career in advanced aseptic BFS manufacturing. The BFS Technician Level 0 learns basic BFS theory, personal protective equipment (PPE) use, tool handling, and core processes such as BFS start-up, machine and tank sterilization, filter integrity testing, temperature recorder function, set-up drawing interpretation, and batch record documentation. This role requires aseptic gowning certification as a prerequisite to entering the Aseptic BFS Suite. This position is a growth pathway — upon completing training and qualification, employees advance to BFS Technician Level 1. This position will be scheduled to work Thursday - Saturday and every other Wednesday, 5:45AM - 6:00PM, and is eligible for a $1/hour shift differential for the 12-hour shifts.
Learn basic BFS theory and process overview, including start-up/shutdown, media fill batches, line clearance, filter testing, temperature recorders, and machine/tank sterilization
Wear proper Personal Protective Equipment (PPE) at all times
Utilize safe work practices (proper tool use, bending/lifting techniques, chemical awareness, slip/trip/fall awareness, etc.)
Read batch record instructions and set-up drawings
Conduct daily audits of cGMP paperwork completed by self and co-workers, ensuring proper Good Documentation Practices (GDP)
Comply with all controlled documentation and cGMPs as they pertain to production
Certify in aseptic gowning performance
Inspect product for defects and package product on the packaging line
Display effective communication skills with peers and management
Adhere to all safety requirements specified in controlled documentation and equipment manuals
Maintain effectiveness of Quality System components relevant to the role
Identify, evaluate, and manage risk to ensure product quality; communicate risk policies and processes throughout the organization
Other duties as assigned
High school diploma required
Associate degree or technical certification a plus (mechanical, electrical, etc.)
Minimum of 1 year of experience with hydraulic or pneumatic machines (e.g., injection mold or aseptic filling) required
Minimum of 1 year of experience in mechanical troubleshooting and repair
Knowledge of clean room procedures a plus
High level of attention to detail
Familiarity with current Good Manufacturing Practices (cGMP) and safe work practices
Excellent documentation skills, utilizing GDP with the ability to review for accuracy and logic
Strong mechanical aptitude
Strong problem-solving and analytical skills incorporating basic mathematical and reasoning abilities
Strong written and oral communication skills
Works well in a team environment, under pressure, and able to prioritize/multi-task
Able to interact effectively across departments, with suppliers, managers, and site leadership
Able to perform risk assessments in a timely manner and respond accordingly
Capable of independent work related to projects and/or routine activities
Sound judgment, active listening, and a bias toward action; fosters teamwork to get results
Demonstrated ability to read, write, and speak clear English
Ability to stand for up to 12 hours per day
Visual acuity of 20/30 (corrected)
Frequent sitting, standing, walking, climbing ladders/steps, stooping, kneeling, crouching, reading, computer monitor use, reaching, handling, grasping, and twisting
Occasional walking on inclines/uneven terrain, writing, talking, balancing, and carrying
Frequent lifting/moving up to 20 lbs; occasional lifting/moving up to 50 lbs
Notice to Agency and Search Firm Representatives: Woodstock Sterile Solutions is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Woodstock Sterile Solutions employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Woodstock Sterile Solutions. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.
