Job Title: Senior Composite Technician (10+ Years Experience)
Location: Perkasie, PA Company: Carson Helicopters, Inc.
Position Overview: We are seeking a highly experienced Composite Technician with a minimum of 10 years of hands-on experience to support advanced composite manufacturing and prototyping efforts. This role is ideal for someone who thrives in a fast-paced, engineering-driven environment and has deep expertise in both wet layup and prepreg composite processes. Experience in regulated industries such as aerospace or aviation is strongly preferred.
Key Responsibilities:
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Execute composite fabrication processes including wet layup, vacuum bagging, and prepreg layups
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Interpret engineering drawings, work instructions, and laminate schedules
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Support prototype development, tooling, and first article builds
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Perform trimming, bonding, and finishing operations to tight tolerances
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Assist engineering teams in process development and optimization
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Maintain quality standards consistent with regulated industry requirements
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Document work and ensure traceability where required
Required Qualifications:
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Minimum 10 years of experience in composite fabrication
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Strong experience with both wet layup and prepreg systems
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Demonstrated experience in prototyping or low-rate initial production environments
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Ability to work from technical drawings and specifications
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Proficiency with vacuum bagging techniques and curing processes (oven/autoclave preferred)
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High attention to detail and workmanship standards
Preferred Qualifications:
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Experience in aerospace, aviation, or other regulated industries (FAA, ISO, etc.)
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Familiarity with structural composite repairs and inspection techniques
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Experience working with large or complex composite structures
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Knowledge of material systems (epoxies, resins, core materials such as foam/honeycomb)
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Experience with tooling fabrication and mold making
Work Environment:
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Hands-on manufacturing environment with advanced composite materials and processes
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Collaboration with engineering and production teams on cutting-edge projects
CompensationBenefits:
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Competitive salary based on experience
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Health, dental, and vision insurance
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Paid time off and holidays
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Opportunities for growth within a specialized aerospace manufacturing environment
How to Apply: Please submit your resume along with a brief summary of your relevant experience in composite fabrication and prototyping.
