Role Overview:
Our maintenance department is looking for a seasoned Industrial PLC Technician to support our facility operations. You will be tasked with the installation, upkeep, and repair of various electrical systems and industrial machinery. We are seeking a professional with deep expertise in motors, PLCs, VFDs, and rotating equipment maintenance to ensure our production lines remain safe and highly productive.
Core Responsibilities:
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Execute both scheduled and emergency repairs on power distribution and control circuits to keep our facility running smoothly.
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Identify and resolve electrical malfunctions in motors, sensors, and control hardware.
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Install electrical components, conduits, and wiring in strict accordance with industry standards.
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Verify the accuracy and functionality of electrical systems through precise calibration and testing.
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Manage the installation and maintenance of various AC/DC industrial motors to support consistent operational uptime.
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Perform critical motor diagnostics, such as winding resistance and insulation testing, to ensure equipment longevity.
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Replace seals and bearings to maintain the mechanical integrity of our motor fleet.
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Align couplings and motors to maximize equipment lifespan and prevent premature failure.
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Diagnose and resolve complex issues within PLC systems and I/O devices to minimize production downtime.
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Interpret ladder logic and programming languages to support system functionality.
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Assist in upgrading and modifying PLC programs to improve process control.
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Maintain system integrity by performing regular backups and restores of PLC software.
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Install, configure, and troubleshoot VFDs to ensure reliable motor control.
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Optimize VFD parameters to enhance energy efficiency and overall motor performance.
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Resolve faults within VFD units to restore equipment operation.
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Develop and execute preventative maintenance plans for rotating assets like pumps and compressors to improve site reliability.
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Conduct routine inspections and lubrication to preserve the health of rotating machinery.
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Utilize predictive maintenance tools like thermal imaging to detect and mitigate potential equipment failure.
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Maintain comprehensive logs of all maintenance tasks and findings.
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Follow all safety protocols, including LOTO, to foster a secure environment for all staff.
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Ensure all electrical work complies with NEC and other relevant safety standards.
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Engage in regular safety meetings to promote a culture of workplace awareness.
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Keep detailed records of repairs and inspections to ensure accurate maintenance history.
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Update electrical schematics and drawings to reflect system modifications.
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Collaborate effectively with production teams and management to streamline maintenance workflows.
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Analyze recurring electrical problems to implement long-term fixes that prevent future downtime.
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Contribute to continuous improvement projects to boost the reliability of our production equipment.
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Support the broader maintenance team with general tasks as required.
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Maintain a tidy and organized workspace to support efficient operations.
Required Qualifications:
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High school diploma or equivalent.
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Technical school training or an apprenticeship in electrical maintenance is strongly preferred.
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At least 3 years of hands-on experience as an Industrial Electrical Maintenance Technician, specifically with motors, PLCs, VFDs, and rotating equipment.
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Proven track record in the repair and troubleshooting of industrial electrical systems.
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Strong grasp of electrical theory, wiring diagrams, and schematics.
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Demonstrated ability to maintain and troubleshoot PLC systems.
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Experience with the programming, installation, and repair of VFDs.
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Solid understanding of preventative maintenance for rotating equipment, including alignment and monitoring.
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Proficiency with standard electrical testing tools like multimeters, oscilloscopes, and meggers.
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Knowledge of safety regulations and electrical codes such as the NEC.
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Strong analytical and problem-solving capabilities.
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Effective interpersonal and communication skills.
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Ability to work both independently and as a collaborative team member.
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Physical capacity to perform job duties, including lifting, bending, and working in tight spaces.
Preferred Qualifications:
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Master or Journeyman Electrician certification.
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Experience utilizing CMMS platforms.
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Certifications related to specific VFD or PLC technologies.
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Background in predictive maintenance or vibration analysis.
Work Environment:
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Industrial or manufacturing facility setting.
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Exposure to dust, noise, and fluctuating temperatures.
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Availability for occasional weekends, holidays, or overtime as needed.
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Potential for working in confined areas or at elevated heights.
Technical Proficiencies:
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PLC Troubleshooting
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Electrical Troubleshooting
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Electrical Systems Maintenance
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PLC Programming
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PLC Wiring
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Industrial Electrical Systems
Equipment and Systems:
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Variable Frequency Drives
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Programmable Logic Controllers (Fanuc, Allen Bradley, Siemens, Modicon, B&R Industrial Automation)
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Sigmatek HMI
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Servo Motors
