Description:
Job Purpose: As a WEM Tester, you will safely pressure and/or leak test grey iron, ductile iron, steel and stainless-steel castings, while following all Work Instructions. You will be required to maintain the highest level of quality and report results accurately.
Essential Duties and Responsibilities:
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Assemble parts for loading on testing bench.
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Visually examine parts for defects such as cracks and pin holes.
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Measures results of pressure test and logs data.
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Separates and marks defective parts according to job specifications and department procedures.
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Files/deburrs surplus metal from parts as needed.
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Accurately stamp parts after successful completion of test.
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Disassembles parts after testing is complete.
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Tag & move parts to staging area for storage.
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Prepare proper work order/routing documentation.
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Tests boilers, tanks, fittings, pipes, and similar objects to detect and locate leaks, using compressed air or water pressure: Installs fittings on object to seal outlets and connects object to high-pressure air or water line, using hand tools.
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Activates air compressor or water pump until gauge registers specified internal pressure.
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Observes gauge for loss of pressure indicative of leaks and examines object for escaping air or water to detect leaks.
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Marks object at source of leaks for subsequent repair.
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May apply soap solution to surface of object or immerse object to facilitate location of air leaks.
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May test object under high pressure to ensure compliance with product safety ratings.
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May be designated according to type of test used as Hydrostatic Tester; Pneumatic Tester.
Requirements:
A. Education: High school diploma or general education degree (GED)
B. Experience: 1-3 months experience in simple assembly. Experience in a metals manufacturing environment is a plus.
C. Technology Aptitude/Skills: Problem solving skills necessary to deal with issues involving a few concrete variables in standardized situations. Must have ability to use basic high school math. Ability to read and interpret a tape measure required. Ability to read a machining scale a plus.
D. Functional Skills: Excellent prioritization, organizational and attention to detail are important in this role.
E. Language Skills: Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence and fill out daily labor and/or testing reports.
Physical Requirements:
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Ability to stand/walk on production floor for 8+ hours per day.
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Ability to walk up steps and stand on top of low platform.
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Ability to use hands and fingers to grasp parts, change tooling, do pushing/pulling of tools, read and record pressure gauge results, etc.
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Ability to write information in a logical flow.
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Ability to read and respond on an on-going basis daily due to nature of the work, throughout the day
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Ability to communicate with others in person.
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Ability to walk, bend, reach, climb, stoop, kneel or crouch frequently.
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Ability to lift and carry 30lbs to 60lbs on occasion.
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Walk: Constant (67% & more 5-1/2 hrs/day - 8 hrs/day)
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Sit: Never (0 min.)
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Stand: Constant (67% & more 5-1/2 hrs/day - 8 hrs/day)
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Crawl: Never (0 min.)
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Twist: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Forward Bend: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Reach forward: Constant (67% & more 5-1/2 hrs/day - 8 hrs/day)
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Reach above shoulders: Never (0 min.)
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Reach to side: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Reach Squat/Crouch: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
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Reach Kneel: Never (0 min.)
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Reach Climb Stairs: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
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Reach Climb Ladder: Never (0 min.)
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Reach Drive: Rarely (1 - 5% up to 24 min/day)
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Head/Neck Static: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
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Head/Neck Rotate: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Head/Neck Flex/Ext/Bending: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Hand/Wrist/Forearm Fine Manipulation/Left: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Hand/Wrist/Forearm Fine Manipulation/Right: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Hand/Wrist/Forearm Twisting Forearm: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Hand/Wrist/Forearm High Repetition: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
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Grip Force Light: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Grip Force Medium: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
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Grip Force Firm: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
Our benefits package makes a career with USEMCO an appealing opportunity. We are proud to offer our employees:
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Medical, Dental & Vision Insurance
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Flex Spending Account (FSA)
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Employee Assistance Program (EAP)
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Employer Paid Life & AD&D Insurance
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Employer Paid Short- & Long-Term Disability Insurance
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Supplemental Insurance
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Paid Time Off (PTO)
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10 Paid Holidays
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401(k) w/Employer Match
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Profit Sharing