Summary
The Die Corrector is a key member of the die shop team, responsible for identifying and correcting issues with existing dies to enhance performance and ensure they meet production requirements. This role demands a high level of precision, technical skill, and an understanding of die mechanics to improve die designs and processes.
Responsibilities
1. Die Maintenance and Optimization:
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Polish and make corrections to die tooling.
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Document all corrections to facilitate redesigns for future dies.
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Analyze die performance history and recommend design modifications to enhance performance.
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Inspect dies post-production to ensure they conform to specifications and make necessary adjustments.
2. Quality Control and Inspections:
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Inspect smoothness and contour of dies.
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Read section prints and inspect extrusions to ensure they match the design prints.
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Understand metal flow in dies and apply techniques to modify it as needed.
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Ensure all tooling is properly identified by size, type, and storage location.
3. Tooling and Equipment Operation:
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Properly use and understand measuring equipment and tools required for die correction.
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Operate milling machines, sandblasters, and caustic systems efficiently.
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Assist in the training of new die technicians and correctors.
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Assist in daily operations of the caustic area and help maintain all die records.
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Take direction from the Die Manager/Supervisor to perform assigned tasks.
4. Data Management and Reporting:
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Compile, store, and retrieve production data to analyze die ratio efficiency and gains.
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Maintain accurate records and ensure tooling is prepared and available as per the schedule.
5. Safety and Compliance:Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery
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Strictly adhere to all safety protocols, especially those related to the handling of hazardous materials, including the operation of caustic tanks and sandblasters.
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Regularly participate in safety training sessions to stay updated on the best practices for handling hazardous substances.
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Monitor the workplace for any safety hazards and immediately report potential risks to the supervisor.
Qualifications
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Experience: Extensive experience in die correction, preferably within the aluminum extrusion industry, or an equivalent combination of education and experience.
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Technical Skills: Advanced ability to read and interpret blueprints and technical prints. Proficient in general machine work and knowledgeable about die mechanics.
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Physical Requirements: Physical ability to manage heavy materials and stand for extended periods. Frequent bending, lifting, and reaching.
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Safety Compliance: Proficient in safety protocols for handling hazardous materials, ensuring a safe work environment.
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Communication: Good communication skills for effective coordination with team members and reporting to supervisors.
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Attendance: Consistent and reliable attendance is required.
