Shift: S2 (8:00 AM - 6:0 PM; Monday - Thursday)
Position Purpose: The Molding Technician performs duties to set up and cycle a variety of Plastic Injection molding machines and auxiliary equipment. They make process adjustments to ensure proper function and quality of parts.
Set-Up and Process Jobs:
-
Follow all Molding Work Instructions (MWI) Including; prints, specifications, and shop orders
-
Installation and removal of molds in the injection molding machine
-
Setup and Process jobs to Master Cycle
-
Set up and adjust auxiliary equipment, and robots to achieve proper assembly, product containment, and product packaging
-
Make machine adjustments, including heat, injection pressure, and cycle times for wide range of plastic engineering materials to ensure proper quality and function of parts
-
Troubleshoot molding problems
-
Solve process problems such as flash, short shots, quality of parts
-
Document all in process changes using the work center log within Delmiaworks (IQMS) ERP System
-
Enter Master Cycle back into Quick Inspect
-
Change over jobs, enter rejects/downtime, verify BOMs
-
Ensure part/material containment measures are implemented
-
Use personal computer, dial/digital calipers, gauges, hand tools, hand/power lift trucks, and overhead cranes
-
Inform Tooling Management of any problematic tools or damage through the Tool Work Order System
-
Inform Maintenance of an press issues through Maintenance Request Order (MRO) System
Quality:
-
Responsible for part quality associated to their set up and processing parameters
-
Visually check all product for quality defects every 2 Hours
-
Communicate with Manufacturing personnel of any defects or concerns with product and document on Visual Log
-
Ability to perform Function Checks and enter in Delmiaworks (IQMS) ERP System
-
Conduct Root Cause Analysis of factors affecting overall product quality
-
Identify Continuous Improvement ideas associated within daily duties and overall cell performance
Material Handling:
-
Occasionally empty grinders and fill presses with material per Molding Work Instructions (MWI)
-
Occasionally Clean Loaders, Dryers, Grinders and Stage Material as needed
Packaging & Sorting:
-
Occasionally fan sort product for quality defects
-
Occasionally package and label parts per Molding Work Instructions (MWI)
-
Occasionally document all box overages and enter them in Delmiaworks (IQMS) ERP System
-
Occasionally make date codes and product labels
Cleanliness:
-
Keep Work Area Clean per Company Housekeeping Standards
-
5S
Safety:
-
Understand Basic Safety Procedures
-
Other Tasks and Duties as Assigned
Qualifications/Experience
-
Required
-
High School Diploma or equivalent
-
Good communication skills
-
Problem solving skills
-
Ability to interpret and analyze data in decision making
-
Ability to lift 55 lbs.
-
Ability to operate forklift
-
Desired
-
2 - 5 years Injection Molding Experience
-
Delmiaworks (IQMS) ERP System Experience
Performance Standards/Critical Competencies
-
Performance Standards
-
Accurately follow work instructions & specifications
-
Timely issue resolution
-
Consistently meets part quality standards
-
Timely part production
-
Competencies
-
Sound Judgement
-
Attention to Detail
-
Communication Skills
-
Analyze Issues
-
Customer Focus