The Quality Assurance Engineer is responsible for supporting the development, implementation, and continuous improvement of quality systems, manufacturing processes, and product compliance within a high-volume wire harness and cable assembly manufacturing environment. This role provides hands-on quality engineering support across cable preparation, crimping, molding, harness assembly, and ultrasonic welding operations while partnering closely with Production, Engineering, Maintenance, and Supply Chain teams.
The Quality Assurance Engineer plays a critical role in driving defect reduction, process capability improvements, customer satisfaction, and compliance with industry and customer quality standards. The position requires a strong production floor presence and a proactive approach to problem-solving and continuous improvement.
Quality Systems & Compliance
· Support implementation, maintenance, and continuous improvement of the Quality Management System (QMS).
· Maintain compliance with ISO 9001, ISO 14001, customer requirements, and internal quality standards.
· Assist with document control, quality procedures, work instructions, and record retention.
· Support Advanced Product Quality Planning (APQP) activities and quality documentation.
· Participate in PPAP submissions and customer qualification requirements.
Manufacturing Quality Support
· Provide quality engineering support for: Cable preparation and wire processing, Harness assembly, Crimping operations, Ultrasonic welding, Molding processes
· Monitor incoming, in-process, and final inspections to ensure product conformity.
· Assist with process validations, equipment qualifications, and new product introductions (NPI).
· Support implementation of process controls and statistical monitoring methods.
Root Cause Analysis & Continuous Improvement
· Lead and support investigations utilizing: 8D Methodology, 5 Why Analysis, Fishbone Diagrams, CAPA Processes
· Analyze quality metrics and manufacturing data to identify trends and improvement opportunities.
· Drive scrap reduction, yield improvement, and defect prevention initiatives.
· Support Lean Manufacturing and Continuous Improvement programs.
Customer & Audit Support
· Assist with customer complaint investigations and corrective actions.
· Support internal, customer, and third-party audits.
· Prepare quality reports and documentation for customer communications and management reviews.
· Support customer quality inquiries and containment activities.
Cross-Functional Collaboration
· Partner with Production, Engineering, Supply Chain, and Maintenance teams to resolve quality issues.
· Provide guidance and training to operators and supervisors on quality standards and best practices.
· Participate in daily production meetings and quality reviews.
Qualifications:
Education
· Bachelor's degree in Engineering, Quality, Manufacturing, Industrial Technology, or related field preferred.
· Equivalent combination of education and 5 years experience may be considered.
Experience
· 3+ years of quality engineering experience within a manufacturing environment.
· Experience supporting production quality systems and process improvement initiatives.
· Strongly preferred experience in: Wire and cable manufacturing, Harness assembly, Crimping operations, Ultrasonic welding, Molding processes
· Experience supporting customer quality requirements and audits preferred.
Knowledge, Skills, and Abilities
· Knowledge of ISO 9001 and ISO 14001 quality systems.
· Experience with PPAP, FMEA, SPC, MSA, CAPA, and 8D methodologies.
· Ability to read and interpret engineering drawings and GD&T.
· Strong analytical and problem-solving skills.
· Excellent communication and collaboration abilities.
· Ability to thrive in a fast-paced manufacturing environment.
· Proficient with Microsoft Office Suite and quality reporting systems.
· Experience with ERP systems such as SAP preferred.
Physical Requirements/Work Environment:
· Regular presence on the manufacturing floor.
· Ability to stand and walk for extended periods.
· Ability to lift up to 25 pounds occasionally.
· Exposure to manufacturing equipment, noise, and production environments.
· Ability to wear required PPE and comply with all safety requirements.
Applicants must be authorized to work for any employer in the U.S. The Company will not sponsor or take over sponsorship of any employment visa, including without limitation, H-1B, O-1, E-3, TN status, or I-485 job portability or similar immigration processes.
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Flexible spending account
- Health insurance
- Health savings account
- Life insurance
- Paid time off
- Parental leave
- Relocation assistance
- Vision insurance
Work Location: In person
