SIEMAG TECBERG is a global leader in the design and delivery of cutting-edge mine hoisting systems. With a commitment to innovation and safety, we provide customized solutions that meet the unique needs of mining operations worldwide.
Pioneering innovation and safety in mine hoisting solutions worldwide.
We are seeking a talented Electrical Controls Engineer to join our team and contribute to the design, programming, and commissioning of advanced PLC-based control systems for our hoisting equipment.
Key Responsibilities
Controls Design & Development:
- Design and implement PLC-based control systems for mine hoist applications using Rockwell Automation platforms (ControlLogix, CompactLogix)
- Develop ladder logic, structured text, and function block programming in RSLogix 5000/Studio 5000
- Create HMI/SCADA applications using FactoryTalk View for operator interfaces and system monitoring
- Design control system architecture, including I/O specifications, network topology (EtherNet/IP, DeviceNet), and safety system integration
System Integration:
- Integrate PLCs with variable frequency drives (VFDs), servo systems, and safety PLCs for coordinated hoist control
- Collaborate with mechanical and electrical engineering teams to ensure seamless integration of control systems with hoisting equipment
- Interface control systems with third-party devices and subsystems using industrial communication protocols
Safety Systems:
- Design and program safety-rated control systems using Rockwell GuardLogix or equivalent safety PLCs
- Implement safety interlocks, emergency stops, and redundant safety circuits per mining safety standards
- Ensure compliance with functional safety standards (IEC 61508, ISO 13849)
Commissioning & Troubleshooting:
- Perform FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing) of control systems
- Commission PLC systems on-site at customer mining facilities
- Diagnose and resolve control system issues during installation, commissioning, and operational phases
- Provide remote and on-site technical support for control system troubleshooting
Documentation:
- Create detailed control system documentation including I/O lists, network drawings, and PLC program documentation
- Develop electrical control panel layouts and wiring diagrams (AutoCAD Electrical)
- Prepare commissioning procedures, user manuals, and training materials
Project Support:
- Participate in project planning, estimating control system scope, and scheduling
- Conduct design reviews and support validation testing protocols
- Support engineering staff as required
Qualifications
Education:
- Bachelor's degree in Electrical Engineering, Controls Engineering, or related field
Experience:
- Proven experience in industrial controls engineering with heavy emphasis on PLC programming
- Experience with Rockwell Automation control platforms (ControlLogix/CompactLogix preferred)
- Experience in industrial or mining applications highly desirable
Technical Skills:
- Proficiency in Rockwell Software:
- RSLogix 5000/Studio 5000 programming
- FactoryTalk View ME/SE for HMI development
- RSNetWorx for network configuration
- Strong understanding of PLC programming languages (Ladder Logic, Structured Text, Function Block)
- Experience with industrial networks: EtherNet/IP, DeviceNet, ControlNet
- Knowledge of VFD integration and motor control systems (PowerFlex, Kinetix drives)
- Proficiency in AutoCAD Electrical for control panel design
- Understanding of safety PLC systems and functional safety requirements
- Experience with industrial instrumentation and process control
Professional Skills:
- Strong analytical and troubleshooting abilities
- Excellent communication skills for interfacing with clients and multidisciplinary teams
- Ability to manage multiple projects and meet aggressive deadlines
- Willingness to travel to remote mining sites for commissioning activities
Preferred Qualifications
- Previous experience with mine hoisting systems, cranes, or heavy industrial material handling equipment
- Experience with Siemens PLC platforms (TIA Portal, S7-1500) as secondary skill
- Knowledge of mining regulations and safety standards (MSHA, international mining codes)
- Professional Engineer (PE) license or equivalent
- Rockwell Automation certifications (Studio 5000 Logix Designer, FactoryTalk View)
- Experience with servo motion control systems
- Familiarity with SCADA systems and industrial cybersecurity best practices
What We Offer
- Competitive salary and benefits package
- Opportunities for professional development and advanced controls training
- Collaborative and innovative work environment
- Exposure to cutting-edge mining automation technology
- The chance to work on industry-leading projects with global impact
Travel Requirements
Based on workload, travel requirements may vary up to 50%, with an average expectation of 10-20%. Travel will primarily involve customer site visits for system commissioning, startup support, and troubleshooting at mining facilities worldwide.
How to Apply
To apply, please email your resume and cover letter detailing your qualifications and experience to mailto:[email protected]
Job Type: Full-time
Pay: $75,318.00 - $90,149.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Life insurance
- Paid time off
- Vision insurance
Application Question(s):
- Will you now or in the future require sponsorship for employment visa status?
Ability to Commute:
- Newburgh, IN 47715 (Required)
Ability to Relocate:
- Newburgh, IN 47715: Relocate before starting work (Required)
Willingness to travel:
Work Location: In person
