Overview:
The Maintenance Analyzer Technician at the Clear Lake, Texas site is responsible for the execution of site-wide analyzer maintenance, including preventive maintenance (PM), troubleshooting, repair, and replacement activities. This role requires a strong analytical mindset, technical expertise, and the ability to safely use a wide range of tools and diagnostic equipment.
Responsibilities:
- Provide technical expertise and support for site process analyzers.
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Ensure analyzer installations and applications meet site specifications and standards.
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Troubleshoot analyzer issues and implement improvements to optimize On-Stream Reliability (OSR).
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Support commissioning and start-up of new analyzers.
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Participate in capital project planning, design, and implementation.
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Contribute to long-term analyzer reliability and continuous improvement initiatives.
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Execute the site analyzer PM program and maintain compliance with:
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ISO 9000
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CEMS CGAs
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HRVOC and regulatory compliance programs
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Process safety systems (SIS, process interlocks)
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Review Certificates of Analysis to ensure accuracy and validity of calibration standards.
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Support Analyzer Management of Change (MOC) as a technical representative.
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Ensure compliance with all relevant codes, standards, and site policies.
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Review job packages, understand scope, and develop pre-task plans aligned with Conduct of Maintenance and Celanese Standard Maintenance Procedures.
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Obtain work permits and coordinate effectively with operations and other stakeholders.
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Execute predictive maintenance, calibrations, modifications, and repairs safely and efficiently.
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Review specification sheets, Analyzer PFDs, and control strategies.
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Identify required materials, instrumentation, and components for task execution.
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Coordinate analyzer maintenance needs for unit outages with Analyzer Specialists and Team Captain.
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Perform root cause analysis on recurring analyzer issues (“bad actors”) to improve reliability and reduce failures.
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Interpret predictive maintenance and PI data trends to identify emerging issues and mitigate risk.
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Provide feedback on work plans to Maintenance Planning.
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Maintain clear communication with the Maintenance Team Captain regarding issues during execution.
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Coordinate hand-off back to operations, including return-to-service and permit closure.
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Collaborate effectively with engineers, technicians, operations personnel, and vendors.
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Foster a professional, respectful, and team-oriented work environment.
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Work independently or as part of a team with a strong team-building mindset.
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Participate in overtime and after-hours callout rotation as required.
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Complete craft progression requirements in a timely manner.
Qualifications:
- High School diploma or equivalent required
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Associates degree in Instrumentation Technology with certificate in Analytical Instrumentation preferred or equivalent certification
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Minimum of 3 year of maintenance experience in a chemical, refinery, or related industrial environment
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Experience as an Analyzer Technician or Trainee prefered
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Experience with CEMS, IR, GC, TC, BTU, and Process O₂ analyzers.
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Working knowledge of SIS and control systems
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Experience with SAP for parts and maintenance management.
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Familiarity with Siemens Maxum II analyzers.
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Knowledge of analyzer networks and communications (Ethernet, Modbus, OPC).
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Familiarity with Safety Instrumented Systems (SIS).
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Strong understanding of compliance programs and regulatory requirements.
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Ability to read and interpret P&IDs, PFDs, layout drawings, and control strategies.
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Strong troubleshooting and problem-solving skills.
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Ability to adapt quickly and make decisions in real time.
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Effective communication across diverse technical and operational teams.
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Strong technical and computer proficiency.
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High-quality decision-making and attention to detail.
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Ability to prioritize work effectively.
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Strong communication and collaboration skills.
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Commitment to safety and continuous improvement.
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Strong troubleshooting skills (both simple and complex systems).
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Positive, proactive work attitude.
