The GFRC (Glass Fiber Reinforced Concrete) Department is responsible for the fabrication of lightweight, high-strength architectural and themed elements used across Nassal’s projects by combining cement-based materials with alkali-resistant glass fibers. The team produces durable, thin-shell components that replicate stone, concrete, and custom sculpted finishes while reducing weight and increasing design flexibility.
This department plays a critical role in delivering complex sculptural features and decorative elements that require both structural integrity and artistic precision. Work within the GFRC team spans the full fabrication process—from mold preparation and mix design to casting, curing, finishing, and quality control—requiring a balance of technical knowledge, craftsmanship, and attention to detail.
As part of the PCL Family of Companies, Nassal combines artistry, engineering, and construction excellence to deliver extraordinary experiences. Fabrication Craftsmen contribute to this mission through precision, safety, creativity, and teamwork.
Overall Key Responsibilities:
- Follow all safety regulations, PPE requirements, and shop procedures.
- Read and interpret blueprints, shop drawings, and technical specifications.
- Prepare molds, including cleaning, sealing, and applying release agents, to ensure quality castings.
- Mix GFRC materials accurately, maintaining proper ratios of cement, sand, polymers, water, and glass fibers.
- Perform GFRC application using spray-up, premix, or hybrid methods.
- Apply face coats and structural backer layers to achieve required strength and finish quality.
- Consolidate, roll, and compact material to eliminate air voids and ensure consistent thickness.
- Monitor curing conditions and follow proper curing timelines to achieve material strength and durability.
- Demold, patch, sand, and finish components to meet aesthetic and structural standards.
- Inspect completed work for quality, consistency, and adherence to QA/QC requirements.
- Identify and troubleshoot issues such as cracking, color variation, fiber distribution, or surface defects.
- Use hand tools, power tools, and fabrication machinery safely and effectively.
- Collaborate with leads and foremen to meet production schedules and quality standards.
- Inspect and verify workmanship meets project and QA/QC requirements.
- Maintain a clean, organized, and safe work area.
- Train, mentor, or guide junior team members depending on experience level.
- Support continuous improvement initiatives to enhance shop efficiency and craftsmanship.
- Perform additional duties as assigned.
Skill Levels and Expectations:
GFRC Craftsman (Intermediate)
- Works independently in one or more fabrication disciplines.
- Reads and follows detailed shop drawings and layouts.
- Prepare molds, including cleaning, sealing, and applying release agents.
- Mix GFRC materials according to established formulas and specifications.
- Perform spray-up and/or premix GFRC application.
- Assist in applying face coats and structural backer layers.
- Consolidate, roll, and compact material to achieve proper thickness and strength.
- Monitor curing conditions and assist with demolding processes.
- Patch, sand, and finish GFRC components to meet quality standards.
- Identify and report defects such as air voids, cracking, or color inconsistencies.
- Contributes to achieving production goals while maintaining quality.
Lead (Leadership)
- Oversee shop teams and daily workflows.
- Ensures quality control, safety, and adherence to project timelines.
- Lead daily GFRC production activities, including mold prep, spraying, casting, curing, and finishing.
- Ensure strict adherence to safety protocols, PPE, and material handling standards.
- Interpret shop drawings, architectural details, and specifications to guide production.
- Oversee GFRC mix design, batching, and consistency (cement, sand, polymer, and AR glass fibers).
- Supervise spray-up, premix, and hybrid GFRC processes to ensure structural integrity and finish quality.
- Monitor curing conditions and ensure proper sealing and finishing processes are followed.
- Inspect molds, castings, and finished panels for QA/QC compliance.
- Troubleshoot production issues such as cracking, fiber distribution, surface defects, or color inconsistencies.
- Train, mentor, and develop GFRC team members across skill levels.
- Collaborates with foremen, engineers, and project managers to align deliverables.
Qualifications:
- 2–7+ years of experience in fabrication, GFRC, precast, themed construction, or related trades.
- Proficiency with fabrication tools, materials, and shop machinery.
- Ability to read and interpret shop drawings, layouts, and specifications.
- Interest in concrete, fabrication, or themed construction.
- Strong knowledge of mix ratios, curing practices, and finishing techniques, depending on position.
- Ability to perform spray-up or premix independently, with minimal to no supervision, depending on the position.
- Strong understanding of safety and quality standards.
- Excellent teamwork, communication, and time management skills.
- Certifications (e.g., AWS welding, painting, or CNC programming) are a plus.
Working Conditions & Physical Requirements
- Shop and fabrication environment with exposure to dust, heat, noise, and odors.
- Must be able to wear appropriate PPE (respirators, gloves, eye protection, etc.) for extended periods.
- Requires standing, bending, and lifting up to 30 lbs. regularly.
- May require overtime or weekend work based on project needs.
Why You’ll Love Working Here
- Competitive pay and benefits.
- Career growth through training and certification programs.
- Collaborative, team-oriented culture.
- Hands-on work creating world-class themed and structural projects.
Build your craft. Build your career. Build experiences that last — with Nassal.
Apply today to join our Metal Shop team.
Benefits:
- 401(k) matching
- Dental insurance
- Flexible spending account
- Health insurance
- Health savings account
- Life insurance
- On-the-job training
- Paid sick time
- Paid time off
- Professional development assistance
- Referral program
- Retirement plan
- Vision insurance
People with a criminal record are encouraged to apply
Application Question(s):
- Will you now or in the future require sponsorship?
Ability to Commute:
- Orlando, FL 32832 (Required)
Ability to Relocate:
- Orlando, FL 32832: Relocate before starting work (Preferred)
Willingness to travel:
Work Location: In person
