Process Technician - 1st and 3rd Shift

Sussex IM -
Sussex, WI

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Job Details

Full-time

Benefits

Profit sharing
Health savings account
Paid holidays
Health insurance
Dental insurance
Tuition reimbursement
Vision insurance
401(k) matching
Opportunities for advancement

Qualifications

Injection (injection molding)
Employee relationship building
Cross-functional communication

Full Job Description

At Sussex IM, our people are everything. We believe that a strong culture rooted in trust, accountability, and teamwork is the foundation for long-term success. That’s why we invest in our employees with hands-on training, advancement opportunities, and a work environment that values safety, integrity, and open communication.

We’re proud to be a plastic injection molding company where people come to build careers, not just punch a clock.

If you wish to submit your resume for any of these openings, please email: [email protected]

Process Technician - 1st and 3rd Shift

Summary of Position

The Process Technician is responsible for performing duties to set up and operate varied sizes and types
of molding machines. In addition, is responsible for maintaining the flow and quality of products being
produced and maintaining effective communication with other departments.

Essential Duties, Responsibilities, & Authority

Samples and debugs new molds. Also, sets and records mold parameters and works closely with
engineers to resolve any mold issues.
Sets up molds. Installs knockout pins in the mold, mounts, aligns and connects plastic molding
dies on press platens. Ensures that the proper number of clamps are used per mold half and that
all machine safety features (e.g., drop bar, safety gates) are properly set. Connects water and air
line to mold and where necessary adjusts controls to regulate the mold temperature. Sets
machine controls to regulate clamping pressures and speeds. Sets controls for injection speeds
and pressures. Sets all machine timers (e.g., curing time, boost time, hold time and open time) to
obtain the proper cycles. Changes machine screw when necessary to obtain proper color.
Cycles-in machine. Examines the sample parts for defects, such as flash, sinks, shorts, splay,
cracks, and closed holes, and adjusts machine set up to eliminate defects. Takes sample parts to
Quality Assurance for approval.
Arranges work area and assists in the setup of auxiliary equipment as required. Cleans the entire
machine and washes the floor around the machine. All areas must be kept clean and safe.
Instructs operators on operating procedures and safety hazards as they pertain to each job after it
is set up. Maintains a safe working environment to minimize the possibility of an injury.
Twice during the shift, verifies that all the molding parameters such as pressures, timers, water
temperatures and machine heats are properly set. In addition, makes a quality check of the part
for any defects. Trouble shoots operating difficulties by adjusting equipment and machine cycles
to correct molding problems such as shorts, flash, etc..
At completion of run, removes mold from press. Sprays mold with rust preventative, disconnects
water lines and blows water out of mold. Stores mold in designated storage space. Tags mold with
needed mold repair.
Attends seminars, trade shows, and/or classes to continually develop skills and remain abreast of
new developments.
Learns and uses a working knowledge of Scientific Molding.
Learns and uses medical molding as necessary.
Assists set up technicians on problem jobs. Provides technical advice and assistance to Set-Up
Technicians.
Assists with answering bells and setups.
Fills out all required paperwork (e.g., setup checklists, start-up checklist, process window, SIM
book, press logs.)
Mentors the set-up technicians.
Optimizes current processes and makes continuous improvements with the shop floor processes.
Follows Sussex IM’s environmental policies to protect and minimize our impact on the
environment.
Maintains a safe 5S working environment to minimize the possibility of an injury. Always acts in a
safe manner and ensures that those around them do not put themselves or others at risk. Reports
any unsafe conditions to a manager.
Performs other related duties and assignments as assigned or required.

Required Education, Credentials, & Certifications

High school diploma or equivalent preferred
Must have completed the Set-Up Technician Apprenticeship Program or have the equivalent work
experience. Must have successfully completed Paulsen’s Interactive Video Injection Molding
series.

Job Specification

Minimum of 10 years’ experience in plastic injection molding
Must be able to work with multiple departments.
Must have an open mind and willingness to learn.

Knowledge, Skills & Abilities

Basic computer skills including IQMS systems.
Uses good interpersonal communication techniques to work with subordinates and/or coworkers.
Is courteous and helpful when interacting with fellow employees. Helps to create a positive work
environment.
Must have good documentation skills.
Strong material knowledge
Demonstrated machine knowledge.
Strong processing knowledge
Advanced set-up knowledge
Critical thinking skills
Ability to gather data and think creatively.
Ability to lift to 75 lb. to shoulder height.
Good attendance and punctuality.

What guides us every day:

How Can I Help?
Treat Everyone Like Family
Work Hard, Play Hard, Laugh Hard
If We Can, We Will… and Then Some
Own the Outcome, Share the Credit
We’ll Figure It Out

Competitive Benefits for Full-Time Employees

Sussex IM offers a comprehensive benefits package that supports the health, well-being, and financial security of our team members.

Health & Wellness

Medical, dental, and vision insurance
Health Savings Account (HSA)
Onsite Aurora Clinic
Health club reimbursement
Camp SIM program
Zoo pass access

Financial & Retirement

401(k) with company match
Profit sharing
Bonus plans
Tuition reimbursement

Time Off & Recognition

11 paid holidays
Paid vacation
Length of service recognition
Core Value program

Community & Culture

Company picnic and events
Employee meals
Supportive, cross-functional teams

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Process Technician - 1st and 3rd Shift

What guides us every day:

Competitive Benefits for Full-Time Employees

Health & Wellness

Financial & Retirement

Time Off & Recognition

Community & Culture

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