Location: Spring Grove, IL
An innovative manufacturer of precision forged components in the United States is in search of a talented Non-Destructive Examination (NDE) Engineer to enhance inspection technologies across various manufacturing facilities. This position is ideal for a junior engineer who is eager to blend engineering expertise, manufacturing knowledge, quality assurance, and advanced NDT technologies in a dynamic work environment.
In this role, you will collaborate closely with Quality, Metallurgy, Process Engineering, Production, and certified NDT professionals to enhance inspection procedures, troubleshoot production challenges, introduce cutting-edge technologies, and promote continuous improvement efforts.
- Provide support and enhancements to non-destructive testing methods such as Ultrasonic Testing (UT), Magnetic Particle (MT), Liquid Penetrant (PT), and Radiographic Testing (RT)
- Create and update NDT procedures, work instructions, inspection techniques, and ultrasonic reference standards
- Address inspection and production issues using structured problem-solving approaches like 8D, Root Cause Analysis, Fishbone diagrams, and Lean principles
- Assess and implement new inspection technologies like Phased Array UT, immersion systems, automation, and robotics
- Develop solutions to enhance safety and efficiency within NDT operations
- Assist with equipment calibration, verification, documentation, and inspection preparedness
- Review customer specifications, engineering drawings, and acceptance criteria to determine the appropriate inspection methods
- Analyze inspection data and nonconformance trends to identify opportunities for process enhancements
- Provide technical support to various departments and personnel
- Help train and mentor NDT technicians while supporting quality audits
- Participate in organization-wide Lean, Six Sigma, 6S, and continuous improvement initiatives
- Bachelor's degree in Mechanical Engineering or Electrical Engineering
- 0–5 years of engineering experience gained through internships, co-ops, research projects, senior design projects, or manufacturing work
- Familiarity with NDT methods such as UT, MT, and PT
- Ability to meet requirements of ASNT SNT-TC-1A or ISO 9712 certification programs
- Experience in interpreting engineering drawings, specifications, and technical documentation
- Proficiency in CAD software (SolidWorks experience is preferred)
- Strong analytical, communication, and technical writing skills
- Proficient in Microsoft Office and familiar with manufacturing or quality systems
- Comfortable working in both office and manufacturing settings
- Hands-on experience with ultrasonic, magnetic particle, penetrant, or radiographic inspection
- ASNT Level II certification (or working towards certification)
- Experience with Lean Manufacturing, Six Sigma, or Kaizen practices
- Background in metals, forging, steel, or heavy manufacturing
- Familiarity with ERP/MRP systems, inspection reporting software, or quality management systems
- Exposure to robotics or automated inspection systems
- Work environment includes manufacturing facilities and shop floors
- Travel of up to 15% between facilities may be required
- Opportunity to engage with cutting-edge inspection technologies in a premier metals manufacturing setting
- Perfect role for an engineer looking to specialize in NDT, manufacturing engineering, and quality systems
