KALLE USA LLC is a manufacturer of food packaging in the North Suburbs that has an immediate need for a Machine Operator. This position will perform as a member of the Operations Team. Maintain a high level of safety and quality awareness. Support safety programs related to personnel safety and food safety.
JOB PURPOSE: Safely performs quality and food safety checks.
ESSENTIAL FUNCTONS:
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Follow all company safety policies and procedures.
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Report unsafe conditions to lead or supervisor
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Report injury, and/ or illness immediately to lead or supervisor.
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Inspect, identify and report safety hazards (e.g., exposed electrical cables, air hoses, or liquid spills)
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Inspect and maintain a hazard-free work area: clear aisles, and spills.
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Use and maintain proper Personal Protective Equipment (PPE): safety shoes, eye protection, hearing protection.
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Ensure equipment and controls are functioning properly.
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Do not bypass safety features or safety guards.
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Immediately report any equipment malfunctions.
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Conducts quality checks according to sample plan.
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Assists in investigations of non-conformances.
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Observes machine compliance with standards and specifications.
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Provides assistance to production as needed.
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Conducts walks-arounds on the floor looking for quality, safety and food safety issues.
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Conducts receiving inspections and releases Chemhold.
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Places material on hold and stops machines when quality issues occur.
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Calibrates QA equipment.
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Conducts spot training as needed.
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Conducts line audits.
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Assists in RMA testing.
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Performs QHP inventory.
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Assists in conducting required audits.
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Assists in ministering special orders.
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Conducts daily temperature audits of cooler/freezer in Section 3 & Curing Room Humidity audit.
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Conducts other duties as assigned.
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Record results of quality checks and inspections.
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Document non-conformances and corrective actions.
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Maintain calibration logs for QA equipment.
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Enter and update hold/release records in system.
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Complete audit checklists and line audit reports.
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File and archive quality documentation per company procedures.
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Update QHP inventory records.
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Input data from receiving inspections and Chemhold releases.
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Identify and report defects in raw materials, WIP, or finished goods.
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Perform water checks and hornfit tests on finished goods to verify compliance.
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Verify packaging and labeling
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Place product on hold when inspections or test results do not meet requirements.
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Report all non-conformities and issues directly to the Quality Supervisor.
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Re-check suspect product after corrective action is confirmed by Production or Maintenance.
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Document troubleshooting results in quality data base.
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Identify and report defects in materials.
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Follow personal hygiene rules: wash/sanitize hands before starting, after breaks, and when contamination may occur.
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Comply with PPE requirements: hairnets, beard nets, gloves, and protective gear.
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Change gloves when changing tasks, after contamination, or when gloves are damaged.
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Remove jewelry, watches, and loose items before production entry.
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Clean and sanitize equipment/tools before use.
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Verify ingredients, formulas, and packaging materials match the Work Order and are within expiration.
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Follow proper storage and handling procedures for raw and finished products (covered, correct temperature).
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Maintain sanitation during testing: wipe spills, keep floors/surfaces clean, dispose of waste properly.
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No eating, drinking, or gum in production areas.
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Inspect product quality: check for contamination risks, foreign objects, off-color/odor, or defects.
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Monitor machine operation to maintain quality (weights, length, tension, formula application).
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Follow all SOPs for cleaning, mixing, processing, and packaging.
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Participate in required training: Food Safety, GMP, HACCP.
MINIMUM QUALIFICATIONS: (The following qualifications can be acquired and demonstrated through experience, education and/or vocational training as noted or as appropriate.)
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High school diploma or equivalent required.
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Two (2) plus years of previous quality assurance in manufacturing experience preferred.
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Two (2) years of quality assurance in the Food or Food Packaging preferred.
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Working knowledge of quality principles and practices; knowledge of general OSHA, GMP, and Food Safety requirements.
