Overview
The Maintenance Manager ensures all mechanical and electrical plant equipment is maintained and is in good operating condition, to minimize downtime, optimize production, machine up-time, and facilitate smooth on-schedule maintenance outage and repair. This position creates and implements preventative maintenance programs, meeting maintenance cost budgets, and equipment up-time goals, pre-qualifying contractors and administrative contracts for equipment installation and maintenance. This leader creates and establishes standard work for the Maintenance department and establish routines with measurable results on a daily basis. This role schedules mechanics for repair and maintenance of equipment.
Responsibilities
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Supervises and establishes priorities and schedule personnel for maintenance of all plant equipment, mechanical, electrical, pneumatic and hydraulic
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Responds to breakdowns by determining problem and effect immediate repair
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Supports a corporate culture that focuses on facts, tangible results and behaviors
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Establishes and monitors plant-wide preventive maintenance program
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Maintains plant maintenance staff by recruiting, selecting, orienting, and training employees; maintains a safe and secure work environment; develops personal growth opportunities
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Accomplishes staff results by communicating job goals and expectations; plans, monitors, and appraises job results; coaches, counsels, and disciplines employees; initiates, coordinates, and enforces systems, policies, and procedures
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Maintains standard operating procedures and revision control on all plant equipment
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Works with vendors to assure proper inventory and quality for all equipment
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Achieves MRO financial objectives by establishing objectives; develops budgets; controls costs, maximizing use of available assets
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Maintains inventory of supplies and spare parts for maintenance department
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Ensures efficient utilization of plant personnel and equipment to meet equipment p-time OEE2 goals, and downtime goals for plant as established in stated AOP
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Schedules maintenance repairs and prioritizes jobs in order to meet production requirements
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Performs installation, start-up and commissioning of all plant equipment
- Behaves continuously and consistently with desired Masonite Mprove values, and characteristics
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Communicates and facilitates meetings effectively
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Identifies and resolves issues skillfully and in a timely manner
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Keeps abreast of emerging technology and industry practices
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Maintains machine shop capable of making mechanical, plumbing, and electrical repairs to manufacturing and plant equipment
Knowledge/Skills/Abilities:
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Exceptional communication skills, both written and verbal
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Ability to create and drive change and effectively communicate throughout the organization
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Working knowledge of PLC programming.
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Ability to demonstrate set-up and operational experience of on-line and off-line auxiliary equipment
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Strong aptitude to equipment technology troubleshooting and repair
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Demonstrated ability to lead cross-functional teams
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Hands-on ability and willingness to troubleshoot and perform mechanics work
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Ability to implement a Maintenance Word-Order-System or CMMS
- Must be self-motivated with the ability to work independently and in a team environment
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Excellent organizational skills, leadership qualities, computer literacy, and ability to supervise are essential for the candidate to perform successfully in this position
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Good oral and written communication skills
- Competent in the use of Microsoft Word, Excel, PowerPoint, Access & MS Project
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Works with integrity and respect displaying a high degree of tact and diplomacy
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Must be familiar with various measuring devices and analyzing information
Qualifications
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Bachelor’s Degree preferably in Electrical Engineering or Manufacturing Technology
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5-10 years’ experience managing in a manufacturing maintenance department with hourly, supervisory and staff direct reports
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Six Sigma Lean GB experience highly desired or ability to obtain GB certification within 12 months
- Kaizen and 5-S experience highly desired
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Electrical background and PLC experience preferred
- Experience with maintenance management software including inventory, work-order system, and MRO
