POSITION OVERVIEW:
Troy Design and Manufacturing (TDM) is seeking a dynamic Senior Program Manager – Aerospace to lead precision hardware, structural components, and prototype/production assemblies for commercial aerospace and space customers. This position drives program execution in strict compliance with aerospace quality management standards (AS9100) and customer flow-down requirements.
In this position, you will lead and develop Program Managers (PM I, PM II, PM III), establish rigorous milestone tracking, manage high-value material supply chains, oversee First Article Inspection Reports (FAIR), and foster strong commercial partnerships with premier aerospace prime contractors.
KEY RESPONSIBILITIES:
Portfolio Leadership & Team Governance
- Directly supervise and mentor Program Managers (PM I, PM II, PM III) across aerospace product lines; build technical capabilities in compliance and customer communication.
- Oversee resource allocation, cross-project dependencies, and proactive risk assessments across the aerospace portfolio.
- Deliver transparent executive performance reporting on milestone progress, quality gate compliance, schedule performance index (SPI), and program profitability.
Aerospace Quality, Compliance & Gateway Execution
- Ensure all program activities align with AS9100 standards, customer flow-down requirements, NADCAP special processes, and export controls.
- Manage program lifecycles through strict aerospace gate reviews (PDR, CDR, PRR, First Article Inspection / FAIR signoff).
- Oversee precise interpretation of engineering drawings, customer Statement of Work (SOW), material specifications (titanium, aluminum alloys, composites), and strict revision control.
Aerospace Supply Chain & Traceability Oversight
- Lead procurement and MP&L teams in sourcing certified aerospace raw materials, long-lead hardware, and specialized heat-treat/coating processes with full lot traceability.
- Direct key supplier performance, timing, and quality audits to ensure alignment with strict delivery schedules.
- Lead Corrective Action Requests (CAR) and Material Review Board (MRB) non-conformance reviews to maintain flawless quality standards.
Commercial Strategy & Expansion
- Capture design revisions and out-of-scope customer requests; negotiate fair price adjustments and timing extensions.
- Manage overall aerospace portfolio profitability, non-recurring engineering (NRE) charges, and capital tooling spend.
- Serve as the primary focal point for aerospace customer program offices, driving high customer satisfaction and repeat contract awards.
QUALIFICATIONS & SKILLS:
Required:
- Bachelor’s Degree in Aerospace Engineering, Mechanical Engineering, Business, or equivalent aerospace manufacturing experience.
- 7+ years of program management experience in aerospace precision machining, sheet metal, structural assemblies, or composite components.
- 3+ years of leadership experience supervising Program Managers (PM I/II/III) or technical project leaders.
- Deep knowledge of AS9100 quality management systems, First Article Inspection Reports (FAIR per AS9102), and aerospace gate rhythms (PDR/CDR).
- Proven background managing high-value aerospace raw materials, special processes (NADCAP), and material certification traceability.
- Proficiency with PLM/ERP tools, bill of materials (BOM) management, and advanced CAD/engineering change control.
Preferred:
- PMP (Project Management Professional) or PMI-ACP Certification.
- Familiarity with ITAR / EAR export regulations and defense program requirements.
- Experience leading growth in newly established aerospace manufacturing divisions.
WHAT WE OFFER:
- Competitive Salary + Performance Bonus
- Comprehensive Health, Dental, and Vision Insurance
- 401(k) with Company Match
- Career growth and leadership exposure in high-growth sectors (Automotive, Defense, Aerospace)
- Paid Time Off and Recognized Holidays
