American Steel & Aluminum (ASA), a leading metals supplier and fabricator with roots dating back to 1806, has built its reputation on innovation, quality, and integrity. We deliver world-class products to customers across a diverse range of industries, including defense, robotics, automotive, industrial, and more.
Our mission is to remain an industry leader by providing unmatched quality, exceptional customer service, and an inclusive, dynamic workplace.
At ASA, we believe success is about more than attracting top talent. We invest in our employees through ongoing development, challenging and rewarding assignments, and a collaborative team culture. While our history spans nearly 220 years, our focus is on building the future. Join Team ASA and help us usher in the next generation of American Steel & Aluminum.
Why Join Team ASA?
· Transparent & Rewarding Culture
· Competitive Pay
· Advancement Opportunities
· Paid Time Off, including vacation, personal, sick, family, bereavement, and holidays
· Comprehensive Medical, Dental & Vision Insurance through Blue Cross Blue Shield
· Flexible Spending Accounts (FSA) for Medical & Dependent Care
· Health Savings Account (HSA
· Traditional & Roth 401(k) with Company Match
· Employer-Paid Life & Disability Insurance
· Employee Assistance Program (EAP)
· Tuition & Ongoing Development Reimbursement
· Community Outreach & Volunteer Opportunities
· Pet Insurance
· Employee Perks & Discounts on vacations, events, and more
Position Summary
The Quality Control Inspector is responsible for inspecting materials, components, processes, and finished products to ensure they meet customer requirements, engineering specifications, quality standards, and applicable industry codes.
This position is an integral member of ASA's Quality Assurance / Quality Control (QA/QC) team and will perform inspections throughout the manufacturing process, with a primary focus on weld inspection, powder coating inspection, and grit blasting inspection. The Quality Control Inspector will also support additional quality functions, audits, testing, documentation, and continuous improvement initiatives.
Key Inspection Areas:
Weld Inspection
· Weld size and profile
· Bead formation
· Weld penetration
· Visual weld quality and workmanship
· Identification of cracks, cold welds, spatter, undercutting, and other defects
Powder Coating Inspection
· Dry Film Thickness (DFT)
· Cure verification
· Adhesion testing
· Swab testing
· Overall coating quality
Grit Blasting Inspection
· Surface profile measurement
· Blast media verification
· Compliance with applicable SSPC standards and specifications
What You'll Do
Quality Inspection & Testing
· Promote and foster a culture of safety, quality, and accountability.
· Ensure quality standards are consistently met and champion quality ownership throughout the assigned work centers.
· Execute applicable elements of ASA's Quality Assurance Manual and Quality Assurance Procedures.
· Assist in maintaining and developing the company's inspection program.
· Perform in-process and final inspections, including dimensional verification, weld inspection, coating inspection, and other required product testing.
· Maintain accurate inspection records and documentation.
· Verify finished product dimensions and ensure conformance with engineering drawings, work orders, specifications, and customer requirements.
· Conduct daily floor inspections, including review of documentation, general part fit-up, and visual weld quality.
· Review applicable Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), welding credentials, and related documentation for compliance.
· Perform visual inspection (VT) of welded joints for weld size, bead formation, penetration, and other applicable criteria.
· Inspect welded joints for defects such as cracks, cold welds, spatter, undercuts, and other nonconformances using appropriate inspection tools and methods.
· Perform in-process inspection of blasted surfaces to verify proper surface profile.
· Perform sieve testing of blast media to verify appropriate media profile.
· Perform in-process powder coating inspections, including DFT measurements, swab testing, and adhesion testing.
· Perform additional non-destructive testing (NDT), including Penetrant Testing (PT), Magnetic Particle Testing (MT), and other methods as required.
· Assist with the inspection and release of incoming raw materials, supplied components, supplied products, and finished products.
· Verify materials and products against drawings, purchase orders, work orders, specifications, standards, Material Test Reports (MTRs), and other applicable documentation.
· Review Material Test Reports (MTRs) as required.
· Assist with the investigation and resolution of quality issues and nonconformances.
Training, Auditing & Collaboration
· Assist with training production employees on quality requirements, inspection methods, and applicable procedures.
· Conduct product and process audits and prepare findings reports as required.
· Communicate quality-related issues and concerns to Shift Supervisors, Operations Management, Engineering, Quality personnel, and other appropriate leadership.
· Collaborate effectively with Operations, Quality, Technical Services, Engineering, and other cross-functional teams.
· Enforce company rules, policies, quality standards, and procedures.
· Communicate issues, concerns, and opportunities for improvement to leadership.
· Perform other duties and responsibilities as assigned by Division and/or Corporate Management.
Education Requirements
· High School Diploma or GED required.
· Technical school education and/or relevant practical experience strongly preferred.
Experience & Certifications
· AWS Certified Welding Inspector (CWI) designation preferred.
· Experience in a manufacturing and/or steel fabrication environment preferred.
· Working knowledge of arc welding processes for carbon, stainless, and alloy steels preferred.
· Familiarity with powder coating processes preferred.
· Familiarity with AWS and MIL-STD specifications and codes preferred.
· Experience performing or assisting with non-destructive testing methods such as:
· Penetrant Testing (PT/Dye Penetrant)
· Magnetic Particle Testing (MT)
· Dry Film Thickness (DFT)
· Adhesion testing
· Other testing methods required by applicable specifications
· Strong understanding of shop mathematics, including fraction-to-decimal conversions.
· Ability to accurately use tape measures, calipers, micrometers, and other precision measuring equipment.
· Ability to read and interpret engineering drawings, blueprints, work orders, and specifications.
· Proficiency with Microsoft Office 365.
· Experience working in a manufacturing, steel fabrication, or distribution environment preferred.
Critical Competencies
The ideal candidate will demonstrate:
· Exceptional attention to detail and accuracy.
· Strong written and verbal communication skills.
· Strong problem-solving and analytical abilities.
· Ability to work effectively both independently and as part of a team.
· Ability to collaborate across departments and communicate effectively at all levels of the organization.
· Ability to think strategically and creatively when identifying and resolving quality issues.
· Strong organizational and time-management skills.
· Commitment to safety, quality, accountability, and continuous improvement.
Physical Requirements
Employees must be able to perform the essential functions of the position safely and effectively. Reasonable accommodations may be provided for individuals with ADA-recognized disabilities to enable them to perform the essential functions of the job.
Employee safety is a top priority at ASA. Depending on assigned responsibilities, this position may involve working around and handling machinery, tools, materials, and manufactured products. Candidates should understand and be able to safely meet the following physical requirements:
· Ability to lift and carry items weighing at least 10 pounds.
· Ability to use a computer extensively throughout the workday.
· Ability to sit for extended periods of time.
· Ability to stand, walk, bend, reach, and move throughout a manufacturing environment as required to perform inspections.
· Ability to safely work around manufacturing equipment, tools, and materials.
· Adequate depth perception and color discrimination necessary to perform visual inspections and safely perform job duties.
American Steel & Aluminum is an Equal Opportunity Employer committed to building an inclusive and dynamic workplace where employees can grow, develop, and succeed.
Pay: $30.00 - $34.00 per hour
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Employee assistance program
- Flexible spending account
- Health insurance
- Health savings account
- Life insurance
- Paid time off
- Parental leave
- Professional development assistance
- Referral program
- Retirement plan
- Tuition reimbursement
- Vision insurance
Work Location: In person