PROCESS DEVELOPMENT ENGINEER
POSITION OVERVIEW:
The Process Development Engineer will drive process optimization and product development. This role focuses on improving molding techniques, troubleshooting, and enhancing tooling and product quality.
KEY RESPONSIBILITIES:
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Interface and maintain strong relationships with internal Sales and Program Management including external Customers’ Engineering Departments, and key supplier personnel that align with both existing and new manufacturing processes.
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Assist in investigating new technologies, submitting well-researched and viable proposals to management for funding and further development.
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Utilize CAD software and equipment to perform engineering design tasks, ensuring that products meet specifications and design standards.
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Work closely with R&D and other divisions to resolve technical problems, obtain additional information, and support design development.
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Provide technical problem-solving support to divisions by utilizing design experiments and sound engineering principles to help optimize the full manufacturing process.
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Coordinate equipment, materials, and supplies needed for project assignments. Ensure smooth workflow and assist as necessary to guide personnel through the production process.
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Initiate purchase requisitions, expedite orders for timely delivery, and maintain necessary records.
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Maintain engineering process, product, and project records. Produce and distribute necessary reports to ensure clear communication within the team and across departments.
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Introduce new parts and processes into production, working with Process Technicians and Production Supervisors to transition new programs into mass production operations.
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Develop and refine process parameters and techniques for all molding and auxiliary processes to meet cost control requirements. Troubleshoot processes to improve quality, reduce cost, and ensure product consistency.
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Follow prescribed safety rules and regulations, ensuring work areas are maintained in a clean and orderly condition to promote a safe and efficient environment.
Required Skills & Qualifications:
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Proven experience in process development, troubleshooting, and optimization in all molding operations.
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Hands-on experience developing and optimizing Liquid Injection Molding (LIM) / Liquid Silicone Rubber (LSR) manufacturing processes required.
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Experience with silicone molding, tooling development, scientific molding techniques, and process validation strongly preferred.
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Experience in product feasibility analysis to determine product viability.
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Excellent communication and interpersonal skills, able to work effectively with technical teams, customers, and external vendors.
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Strong project management skills with the ability to manage multiple projects simultaneously.
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Proficiency in CAD software for engineering and design tasks.
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Expert knowledge with troubleshooting tooling, material development, and molding processes.
Preferred Qualifications:
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Bachelor’s degree in Engineering, Manufacturing, or a related field, with 10 years of transferable experience, including prior experience in a similar role supporting and managing the growth of manufacturing technology.
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Familiarity with ERP systems and industry-specific software tools.
