Sr Automation Engineer
About the Role
Serac is seeking an experienced Automation Engineer IV to lead the development and execution of automation projects in a discrete manufacturing environment. In this role you will support systems ranging from individual functions and modules to complete machines and integrated production lines. You will oversee all project phases, from research and concept development through industrialization, with a focus on advanced automation, B&R-based control and motion systems, and the integration of emerging technologies such as e-beam and laser applications.
Compensation: $113,200 – $123,200 per year
What You Will Do
- Lead automation project development by guiding hardware selection, directing hardware/mechatronic integration, and developing all required software to meet specifications.
- Plan, organize, and manage projects including budgets, timelines, supplier coordination, benchmarks, documentation, and compliance with development guidelines.
- Perform advanced technical analyses such as functional and risk analysis, evaluation of new technologies, and implementation of Industry 4.0, data-driven systems, and machine-intelligence/AI concepts.
- Support, mentor, and direct engineering teams (internal and external) in troubleshooting, technical decision-making, and achieving cohesive hardware-software integration.
- Execute testing, validation, and knowledge transfer, including prototype field trials at customer sites, creation of technical documentation, and training personnel on new automation functionalities.
Required Knowledge, Skills, and Abilities
- Expertise in PLC/motion control and software development, including B&R Automation Studio, structured text programming, and familiarity with C++/.NET.
- Strong knowledge of safety and electrical standards, including ISO 13849, IEC 60204, and NFPA 79, and use of tools such as SISTEMA and Rockwell Safety Automation Builder.
- Proficiency with engineering and enterprise systems, such as SmarTeam or similar PLM platforms and QAD.
- Demonstrated ability to work independently or lead multi-disciplinary teams, with strong organization, attention to detail, and packaging machinery experience.
- Excellent communication skills, with the ability to perform risk assessments, conduct safety circuit reviews, and document complex technical concepts clearly.
Education and Experience
- Bachelor's degree in electrical engineering or equivalent to 7-10 years of relevant automation/control systems experience.
- Extensive experience troubleshooting industrial control systems, including B&R controllers, PLCs, HMIs, SCADA, VFDs, process instrumentation, and 480VAC equipment.
- Prior hands-on work with Allen-Bradley and Siemens PLCs, industrial networks, and automation instrumentation.
- Must have a significant background on Rockwell from-scratch programming. Siemens is a bonus.
- Proven experience supporting or leading automation projects in industrial or packaging machinery environments.
- Demonstrated ability to diagnose complex technical issues and deliver high-level engineering solutions in fast-paced manufacturing settings.
Physical Demands
Work is performed largely in an office or climate-controlled warehouse environment. Some hours will be spent at various remote locations. Out-of-town and overnight travel, both local and international, may be required for business and education. Must be able to lift and carry up to 35 pounds, bend, kneel, walk, or sit for extended periods, and reach above head and below knees.
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Pay: $113,000.00 - $123,000.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Vision insurance
Application Question(s):
- Are you legally authorized to work in the US with or without Sponsorship? (WE DO NOT SPONSOR)
- Walk me through the last machine you programmed from a blank Studio 5000 project. What was the machine, how did you structure the program, and what did you build for motion control?
- What kind of equipment have you automated, and who was the end customer? Was it machines your company built and shipped, or equipment running in your own plant?
- Tell me about a safety circuit you designed or validated. Which standard did you work to, how did you determine the required performance level, and did you use SISTEMA or a similar tool?
- Describe a project you led end to end, from concept through customer-site startup. What did you own on budget, timeline and supplier coordination, and what went wrong during commissioning?
- What is the most complex integration issue you've resolved on site rather than in the shop?
Work Location: In person
