Position Summary
Responsible for performing vacuum forming processes for orthotic components including shells, carbon fiber, and poly-pro materials. Ensures all products are formed, trimmed, and processed according to company specifications, quality standards, and production requirements.
Key Responsibilities
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Verify accuracy of orders by matching ID on wood positive with order documentation.
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Organize and group orders for efficient workflow within the vacuum forming area.
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Operate ovens and vacuum forming equipment to heat and form orthotic shells.
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Monitor material heating (e.g., shells, carbon fiber, poly-pro) and ensure proper forming temperatures and times are achieved.
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Place heated materials onto wood positive, molds, or library forms and operate vacuum chamber to shape components.
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Apply hands-on techniques during vacuum forming to prevent defects such as wrinkles or improper shaping.
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Perform vacuum forming for various materials including:
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Standard shells
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Carbon fiber (semi-rigid and rigid)
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Poly-pro materials in specified thicknesses
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Utilize metal molds or wood positives where specified by order instructions.
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Place orders with documentation In tote and transfer to the next production stage.
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Maintain the 6S workplace organization standards within the assigned area on a daily basis.
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Ensure all work performed meets company standards for quality.
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Support and operate in a lean manufacturing one piece flow environment.
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Perform additional laboratory duties as assigned by the Lab Manager
Key Competencies & Required Experience
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High school diploma or equivalent
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Ability to stand for up to 8 or more hours per day while performing the functions of the job
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Ability to read and interpret work orders, specifications, and special instructions
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Hand-eye coordination
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Regard for safety.
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Ability to work well in a team-oriented, production-focused environment.
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Ability to learn and retain new information.
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Strong attention to detail and accuracy.
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Ability to follow processes and escalate issues appropriately.
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Willingness to learn and adapt in an evolving environment.
Work Location & Schedule
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Primary location: Roanoke, Va.
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Regular hours: Monday through Friday, 7:00 a.m. to 3:30 p.m.
- Flexibility to adjust schedule as needed to support business operations.
Work Environment
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Manufacturing floor environment with heated ovens and materials and vacuum forming equipment.
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Exposure to noise, dust, and production materials
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Use of required personal protective equipment (PPE)
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Moderate to high noise level consistent with manufacturing operations
Communication Requirements
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Ability to clearly communicate operational issues to team members and supervisors.
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Strong interpersonal skills and team collaboration
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Ability to document basic production or downtime information.
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Regular interaction with operations, maintenance, and engineering teams
Physical Demands
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Frequent standing, walking, and movement throughout the production area
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Regular bending, reaching above shoulder height, and handling of materials, tools and controls.
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Ability to lift up to 20 lbs. as needed.
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Hands-on interaction with machinery and equipment
Ability to safely operate machinery and tools
