The Inspector - Level 2 performs advanced mechanical and electronic inspections to ensure products meet engineering, customer, and regulatory requirements. This role supports AS9100 compliance, customer/government source inspections, and continuous improvement initiatives across the manufacturing value stream.
Responsibilities
- Inspect mechanical parts, electronic subassemblies, and assemblies using drawings, process sheets, engineering change orders, and written/verbal instructions.
- Verify workmanship to required standards (e.g., solder quality, electrical bonds, component placement, plating, mechanical fit).
- Use precision measurement tools including micrometers, calipers, Verniers, gauges, pin gauges, optical comparators, and CMMs to validate dimensions and tolerances.
- Perform calculations to determine angles, tolerances, and other specified measurements.
- Conduct re‑inspection of parts and assemblies after rework, repair, or modification.
Perform simple setups and verifications of inspection equipment, ensuring calibration status is valid.
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Quality System Compliance
- Execute inspections in accordance with AS9100/AS9110, internal QMS procedures, and customer-specific requirements.
- Complete accurate inspection records, travelers, checklists, and digital entries to maintain full traceability.
- Ensure nonconforming material is properly identified, tagged, segregated, and routed to MRB.
Support internal and external audits by providing objective evidence and technical clarification.
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FAI, Documentation & Data Integrity
- Perform and document First Article Inspections (FAIs) per AS9102, including dimensional, visual, and documentation verification.
- Verify accuracy of routers, travelers, and inspection documentation; identify discrepancies and initiate corrections.
Enter inspection data into ERP/QMS systems (SAP preferred) with accuracy and completeness.
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Customer & Government Interface
- Prepare for and support Customer and Government (DCMA) Source Inspections.
- Perform final inspection prior to customer acceptance to ensure compliance with all contractual and technical requirements.
Conduct field return evaluations and document findings to support repair and customer reporting.
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Cross-Functional Support & Problem Solving
- Interface with Engineering, Manufacturing, and Quality Engineering to resolve technical issues and clarify requirements.
- Provide factual defect data to support root cause analysis and corrective action activities.
Participate in continuous improvement initiatives to enhance inspection methods, reduce cycle time, and improve product quality.
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Process Discipline & Continuous Improvement
- Confirm processes are being accurately completed per policies, procedures, and standard work.
- Participate in 5S, GEMBA walks, and visual management activities to maintain an organized and compliant inspection environment.
- Identify opportunities to improve inspection efficiency, tooling, and documentation.
