Summary:
We are seeking a motivated and detail-oriented Bead Department Operator to join our tire manufacturing team. This role is responsible for operating and maintaining equipment across all three critical areas of the Bead Department: Bead Forming, Bead Covering, and Bead Filler.
The ideal candidate will be:
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Safety-conscious
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Mechanically inclined
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Comfortable working in a fast-paced production environment
To be considered for this opportunity, candidates must be willing and able to learn and work across all three areas. Flexibility, attention to detail, and a strong commitment to safety and quality are essential for success in this role.
Responsibilities:
Please review the information below for an overview of each section:
Bead Forming
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Operate bead forming machines to produce steel wire hoops used in tire construction.
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Load and thread steel wire onto forming equipment.
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Monitor machine settings for wire tension, diameter, and overlap alignment.
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Inspect formed beads for shape consistency and wire splices (BIC and weight).
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Perform minor adjustments and routine maintenance to prevent defects or downtime.
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Weld wires together and operate overhead cranes.
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Record production data and report abnormalities to maintenance or supervision.
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Operate machines that wrap and bond fabric or rubber onto the formed steel bead.
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Align covering materials to ensure uniform wrapping and coverage.
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Monitor temperature and pressure to ensure proper bonding.
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Trim excess material and inspect for cosmetic or structural defects.
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Maintain proper material storage and labeling to prevent cross-contamination.
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Keep machines and work areas clean and organized.
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Feed bead filler strips (rubber compounds) into extruders for tire building.
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Hand-stitch filler material to the covered bead, ensuring correct placement and bonding.
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Set machine parameters based on bead size and specifications.
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Visually inspect finished products for defects or air pockets.
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Execute production plans to optimize manpower and machine productivity while minimizing scrap and foreign material.
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Monitor and confirm the condition of all safety devices using routine safety checks.
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Respond to downtime events by initiating countermeasures and following Standard Operating Procedures (SOPs).
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Participate in continuous improvement initiatives and safety programs.
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Complete shift reports, ensure proper turnover, and maintain traceability documentation.
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Operate machines in compliance with safety standards, SOPs, and quality control plans.
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Report unsafe conditions, defective work causes, and machine abnormalities promptly.
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Maintain strong working relationships and proper equipment handling.
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Adhere to company policies, including:
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5S: A workplace organization method focusing on Sort, Set in order, Shine, Standardize, and Sustain.
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EMS (Environmental Management System): A framework that helps manage environmental responsibilities efficiently and sustainably.
Knowledge and Skills:
- Working knowledge of high-speed equipment
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Minor Troubleshooting
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Ability to evaluate and complete quality checks and document results using data base collection system.
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Ability to make product changeovers on various pieces of equipment.
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Ability to make accurate measurements for the effective production of raw materials.
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Ability to successfully operate overhead hoist lift.
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Effective communication skills and teamwork.
Education and Experience:
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At least High School graduate or GED equivalent
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Previous experience in tire manufacturing or a related field preferred.
Physical Requirements:
- Ability to stand for long periods and lift,push and/or pull heavy objects. (50LBS or more)
