The Design Release Engineer (DRE) – Automotive Lighting leads the engineering design, development, integration, and production launch of exterior (headlamps, taillamps, CHMSLs, side markers) and interior (ambient lighting, overhead consoles, accent lights) illumination systems.
Component Ownership: Manage the complete product lifecycle of lighting assemblies from initial concept through prototype builds to Start of Production (SOP).
Technical & Optical Integration: Lead optical, thermal, electrical, and mechanical integration. Maintain compliance with Class-A styling surfaces while integrating LEDs, light pipes, lenses, reflectors, and electronic control units (ECUs).
Cross-Functional Collaboration: Partner with Design Studio to preserve styling intent, Thermal/FEA engineers to ensure heat dissipation and structural integrity, and Packaging teams to resolve spatial constraints.
Supplier Management: Direct Tier-1 lighting suppliers through the APQP process, maintaining strict adherence to cost, mass, timing, and quality targets.
Validation & Compliance: Execute the Design Verification Plan & Report (DVP&R). Ensure full compliance with global lighting regulations (FMVSS 108, ECE, GB standards).
Quality & Problem Solving: Author DFMEAs, define GD&T requirements, and lead root-cause analysis (8D, 5-Why) for testing failures, seal leaks (ingress/condensation), and dimensional variations.
