Plant Operator
Fairfield, TX | Big Brown Fly Ash, LLC | Full-Time | Hourly (Non-Exempt)
Company Overview:
Big Brown Fly Ash is a leading innovator in the processing of coal ash materials for use as additives in concrete production. Committed to sustainability and technological advancement, we specialize in transforming coal combustion residuals into high-quality additives that enhance the performance and sustainability of concrete. Our dedication to quality assurance guarantees the consistent delivery of superior products, tailored to meet the specific needs of our customers, with a focus on integrity and innovation.
Job Summary:
Big Brown Fly Ash is seeking a reliable and safety-conscious Plant Operator to join our operations team in Fairfield, TX. The Plant Operator is responsible for monitoring, operating, and maintaining equipment and systems used in the processing of residual materials. This role is critical to ensuring the safe, efficient, and compliant operation of the facility.
This is a full-time, hourly position. Work hours may vary significantly depending on site needs and may include 12-hour rotating shifts, nights, weekends, or holidays as part of a DuPont-style schedule. Overtime may be required.
Key Responsibilities:
- Operate, monitor, and adjust plant equipment including pumps, valves, conveyors, screens, mixers, and controls
- Perform routine plant rounds and inspections, record readings, and check for abnormal conditions
- Assist in receiving and unloading residual materials or deliveries as needed
- Maintain clear communication with supervisors and other departments regarding process changes or issues
- Monitor SCADA or PLC-based systems and respond to alarms and process variations
- Perform basic troubleshooting of mechanical or process issues, report findings to maintenance
- Consistently follow standard operating procedures (SOPs) and all applicable safety protocols
- Assist with basic maintenance tasks such as lubrication, filter changes, and housekeeping
- Collect samples and conduct basic field tests, such as pH or moisture content, as required
- Complete logs, shift reports, and other documentation accurately and timely
- Support other Site Operations at the request of immediate Supervisor or Plant Manager
Qualifications and Requirements:
- High school diploma or GED required
- Experience in industrial operations, water or wastewater treatment, manufacturing, or related fields preferred
- Ability to safely operate pumps, valves, and control systems
- Basic mechanical aptitude and troubleshooting skills
- Good verbal and written communication skills
- Ability to follow procedures and work both independently and in a team
- Valid driver’s license required
Physical Demands & Work Environment:
- Work is performed in an industrial facility, including time in control areas and field conditions with exposure to noise, dust, heat, outdoor elements, and operational hazards
- Must be able to work varied hours including early mornings, nights, weekends, and holidays as required by the assigned schedule.
- May involve standing or sitting for extended periods, bending, climbing, using hand tools, and working around heavy equipment or machinery
- Must be able to lift up to 50 lbs., work at heights or in confined spaces, and perform physically demanding tasks
- Use of communication devices or computer systems may be required, depending on job function
- PPE must be worn and all safety protocols followed
Pre-Employment Requirements:
- Agree to Drug Screening Panel
- Agree to a Criminal Background Check
- Agree to attend Company’s Safety Training Program and acknowledgement receipt of such training
- Agree to receive, review and acknowledge receipt of the Company’s Information Technology Manual
- Acknowledge receipt of Cinder Residuals Employee Handbook
- Agree to sign the Company’s Inventions Assignment and Confidentiality Agreements
Additional Information:
Big Brown Fly Ash, LLC is an Equal Opportunity Employer. Pre-employment background check and drug screening required.
