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Sr. Materials Engineer, NMC Cathode Development

Tesla -
Palo Alto, CA

Apply Now

Job Details

Full-time
$91,600 - $195,600 a year

Benefits

Commuter assistance
Health savings account
AD&D insurance
Paid holidays
Disability insurance
Health insurance
Dental insurance
Flexible spending account
Flextime
Adoption assistance
Employee assistance program
401(k) matching
Employee discount
Benefits from day one
Pet insurance

Qualifications

Chemical engineering unit operations
Defect resolution root cause analysis
Electrochemistry
Defect analysis
Chemical scale-up projects
Material selection and characterization
Assembly
Industrial plating
Materials analysis (analytical chemistry specialty)
Cross-functional communication
Failure analysis

Full Job Description

What to Expect

The active materials research team is seeking an experienced Senior Materials Engineer to synthesize, characterize, and optimize next-generation high-nickel NMC cathode materials. In this role, you will own the full cathode development pipeline — from precursor co-precipitation and calcination through elemental doping, surface modification and electrochemical validation — to deliver materials with significantly higher energy density, durability, and cost-effectiveness compared to today's commercial solutions. You will bridge cutting-edge academic research with real-world industrial implementation, working closely with cell design engineers, manufacturing teams, and supply chain partners to transition lab-scale cathode innovations into large-format production cells.

What You'll Do

Synthesize high-nickel NMC cathode materials via co-precipitation of transition metal hydroxide precursors, followed by lithiation, calcination, and sintering optimization. Systematically tune synthesis parameters to control precursor morphology, particle size distribution, and tap density
Develop and implement doping and surface coating to improve structural stability, suppress phase transitions, minimize cation mixing, and enhance cycle life and thermal safety at high states of charge
Conduct in-depth structural and electrochemical characterization of synthesized materials using XRD, SEM/EDS, ICP, BET, EIS, GITT, and dQ/dV analysis to establish clear structure–processing–performance relationships
Diagnose and resolve degradation mechanisms specific to high-Ni cathodes through systematic root-cause analysis
Fabricate and test battery cells to validate cathode performance and provide feedback to the synthesis loop. Collaborate with cell design engineers on electrode formulation and full-cell integration
Lead feasibility studies and develop early phase synthesis protocols on emerging cathode chemistries: single-crystal NMC, core–shell/concentration-gradient architectures and assess their potential for Tesla's next-generation cells
Maintain detailed experimental records, present structure–property findings and synthesis recommendations to leadership
Collaborate with validation engineers, electrochemists, modeling experts, and supply chain specialists to scale up synthesis processes from lab to pilot and qualify materials for manufacturability

What You'll Bring

Degree in Materials Science, Chemistry, Chemical Engineering, or a closely related field, with a dissertation or significant research body focused on synthesis and characterization of layered transition metal oxide cathode materials (LiNiₓMnᵧCoᵤO₂ family) or equivalent experience
80%)
Direct experience with doping, surface coating, or gradient-composition cathode design to address the stability and safety challenges inherent to high-nickel systems
Strong command of crystallographic and microstructural analysis as applied to understanding cation ordering, lattice parameter evolution, and degradation pathways in NMC
Proficiency with standard electrochemical testing and the ability to correlate electrochemical signatures back to materials-level root causes
Practical familiarity with electrode fabrication and coin-cell/pouch-cell assembly sufficient to validate your own synthesized materials
Excellent communication and collaboration skills, with strong problem-solving ability and sound judgment when working with incomplete information
Experience with single-crystal NMC synthesis and understanding of the trade-offs vs. polycrystalline morphologies
Working knowledge of chemical reaction kinetics, heat and mass transfer, and unit operations relevant to scaling cathode synthesis from lab bench to continuous production
Experience working with cathode material suppliers or in a pilot/manufacturing environment for active materials

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation

$91,600 - $195,600/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

Apply Now

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bridge shell jobs

Sr. Materials Engineer, NMC Cathode Development

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