NEW OPENING WITH A MANUFACTURING PLANT IN BELLMAWR NJ. THEY ARE LOOKING FOR A STRONG CONTROLS ENGINEER OUT OF A FAST-PACED MANUFACTURING ENVIRONMENT. IDEALLY FOODS OR BEVERAGE.
PAY IS $80K-$100K SALARY
SHIFT: DAY SHIFT AVERAGE 50 HOUR WORK WEEK
Principle Accountabilities:
- Analyze current manufacturing processes to identify inefficiencies and recommend automation opportunities.
- Perform regular maintenance, troubleshooting, and upgrades on automated equipment to minimize downtime.
- Conduct system testing and validation to ensure reliability, accuracy, and safety.
- Collaborate with cross-functional teams, including design, production, and quality assurance, to ensure automation aligns with business goals.
- Stay updated on emerging technologies, trends, and best practices in manufacturing automation.
- Ensure compliance with industry standards, safety regulations, and company policies.
- Troubleshooting & Maintenance
o Diagnose and resolve complex electrical and PLC control issues on production equipment including servo motion and SIL3 safety systems.
o Provide mechanical troubleshooting support when required to minimize downtime.
o Utilize electrical schematics to aid in circuit tracing and diagnostics.
o Write, modify, and optimize PLC programs for maximum equipment performance and safety.
o Develop new PLC programs from scratch for new machinery or system integrations.
o Manage PLC program version control and maintain secure access for 50+ users.
o Create and modify electrical schematics for new and existing systems.
o Plan and execute controls-related projects, including upgrades to existing systems and integration of new equipment.
o Develop and maintain project cost estimates and budgets
o Review and approve controls designs for new equipment installations to ensure compliance with facility standards.
o Lead or support PLC and controls upgrades primarily using Rockwell Automation products.
o Manage and maintain Rockwell Automation software licenses to ensure access to all hardware and firmware versions in the facility.
- Collaboration & Communication
o Work closely with operations and production teams to understand needs, communicate solutions, and provide training as needed.
o Partner with maintenance and engineering teams on equipment improvement initiatives.
o Develop and document Standard Operating Procedures (SOPs) for automated systems and processes.
Knowledge/Skills:
- Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field. An Associate’s degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.
- Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.
- 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.
- Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.
- Proficiency in programming and configuring PLCs, robotic systems, and industrial control systems.
- Strong expertise with Rockwell Automation/Allen-Bradley PLCs, HMIs, and related software.
- Hands-on experience with electrical troubleshooting and mechanical systems including pneumatics and motorized equipment.
- Experience with AutoCAD Electrical JIC/NFPA drawings.
- Proficient in project planning and execution of electrical/controls upgrades.
- Strong organizational skills to manage program version control and user access control systems.
- Comprehensive understanding of machine guarding techniques and functional safety (SIL/PL)
- Excellent communication and interpersonal skills for collaboration with production staff and leadership.
- Strong knowledge of manufacturing processes and workflows.
- Problem-solving skills and the ability to troubleshoot automation-related issues.
- Excellent communication skills and ability to work collaboratively across teams.
- Experience in Food Manufacturing environment preferred.
Behavioral Competencies:
- Builds Trust - Interacts with others in a way that gives them confidence in one’s intentions and those of the organization.
- Initiates Action – Takes prompt action to accomplish objectives; takes action to achieve goals beyond what is required; is proactive.
- Adaptability – Maintains effectiveness when experiencing major changes in work tasks or the work environment; adjusts effectively to work within new work structures, processes, requirements or cultures.
- Build Partnerships – Identifies opportunities and takes action to build strategic relationships between one’s area and other areas, teams, departments, units, or organizations to help achieve business goal.
- Strategic Decision Making – Obtains information and identifies key issues and relationships relevant to achieving a long range goal or visions; commits to a course of action to accomplish a long-range goal or vision after developing
- Contributes to Team Success – Actively participates as a member of a team to move the team toward the completion of goals.
Education:
- Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field.
- An Associate’s degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.
- Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.
Experience:
- 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.
- Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.
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