Top 4 Safety engineer Jobs in Corpus Christi Tx

Process Safety Engineer, Lithium
Tesla —Robstown, TX
- Full-time
- 8 years
- Bachelor's degree
- Continuous improvement
- Commuter assistance
- Health savings account
LIFE SAFETY SYSTEMS / FIRE ALARM ENGINEER
Revolution Technologies, LLC —United States
- $35 - $88 an hour
- Full-time
- Engineering
- Mid-level
- Mentoring
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Process Safety Engineer, Lithium

Tesla -
Robstown, TX

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Job Details

Full-time

Benefits

Commuter assistance
Health savings account
AD&D insurance
Paid holidays
Disability insurance
Health insurance
Dental insurance
Flexible spending account
Flextime
Adoption assistance
Employee assistance program
401(k) matching
Employee discount
Benefits from day one
Pet insurance

Qualifications

Chemical process safety
Process design
Simulation modeling (chemistry)
ASME codes & standards
Design engineering
Leading team collaboration initiatives
NFPA standards
Process safety management (PSM)
API standards
Legal compliance
Refining plant experience
Cross-functional communication

Full Job Description

What to Expect

Tesla’s Gulf Coast Lithium Refinery is seeking an experienced Process Safety Engineer / Process Designer to lead process safety management (PSM) and small capital project process design functions for our novel flowsheet. This role will own the site’s PSM program while driving first-principles process design, hazard identification, and risk mitigation for the conversion of spodumene concentrate to battery-grade lithium hydroxide monohydrate. You will ensure inherent safety, regulatory compliance, and operational excellence in an innovative and fast-paced environment.

What You'll Do

Lead the full implementation and continuous improvement of the site Process Safety Management (PSM) program in accordance with OSHA 29 CFR 1910.119 and EPA RMP requirements, including ownership of the 14 PSM elements (Process Safety Information, Process Hazard Analysis, Mechanical Integrity, Management of Change, etc.)
Facilitate and document Process Hazard Analyses (PHA) using HAZOP, LOPA, What-If, and other first-principles methodologies for new and existing unit operations
Support the Management of Change (MOC) and Pre-Startup Safety Review (PSSR) processes; perform technical reviews of P&IDs, equipment datasheets, and control narratives to verify layers of protection analysis (LOPA) and inherent safety principles (e.g., minimization, substitution, moderation, simplification)
Develop and maintain critical Process Safety Information (PSI) expectations and workflows, including stewardship of PFDs, P&IDs, mass/energy balances, relief system design basis, and consequence modeling tailored to alkaline pressure leaching conditions (elevated temperature/pressure, caustic chemistry, and lithium hydroxide handling)
Lead or support root-cause incident investigations, near-miss reviews, and safety instrumented system (SIS) design/verification per IEC 61511; drive closure of PHA recommendations and track leading/lagging process safety metrics
Collaborate with Production, Maintenance, Reliability, and Process Controls teams to integrate process design improvements that enhance safety, throughput, yield, and availability
Provide technical leadership in capital project design reviews, vendor package evaluations, and commissioning support; ensure all process designs adhere to first-principles engineering (thermodynamics, reaction kinetics, fluid mechanics) and manage risks at appropriate levels
Lead process safety audits, trainings, and contractor safety programs, serving as the site’s primary technical authority on PSM and process design

What You'll Bring

Bachelor’s Degree or eqivalent experience in Chemical Engineering and 8+ years of progressive experience in process safety engineering and/or process design within chemical, hydrometallurgical, or minerals processing facilities
Demonstrated leadership in owning a PSM program or equivalent at the site level; proven track record facilitating HAZOP/LOPA studies and implementing risk-reduction measures
Deep technical expertise in pressure vessel design, relief system sizing, reactive chemistry, and process simulation (Aspen, HYSYS, or equivalent); first-principles understanding of alkaline pressure leaching (beta-spodumene conversion, sodium-based leach, crystallization to LiOH·H₂O) is a significant plus
Working knowledge of relevant codes/standards/regulations: OSHA, ASME, API, NFPA, IEC 61511, etc.
Strong leadership and communication skills; ability to influence cross-functional teams and drive culture of process safety excellence in a fast-paced, startup-to-steady-state refinery environment
Experience with DCS/PLC integration for safety systems, root-cause analysis tools (e.g., 5-Why, Apollo), and digital PSM platforms is highly desirable

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

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safety engineer jobs in corpus christi tx

Process Safety Engineer, Lithium

LIFE SAFETY SYSTEMS / FIRE ALARM ENGINEER

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