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Operational Engineer

Huf North America Automotive Parts Manufacturing, Corp -
Greeneville, TN

Apply Now

Job Details

Benefits

Disability insurance
Health insurance
Dental insurance
Flexible spending account
Paid time off
Vision insurance
401(k) matching

Qualifications

Cost management
PLC-based control system operation
Operational analysis
Industrial automation
Performance improvement leadership
Defect resolution root cause analysis
Machine vision systems
Machine design
System troubleshooting
Procedural guides
Defect rate reduction
Design of manufacturing processes
Engineering
Machine troubleshooting
Production deviation management
Robotics engineering
System design
Production safety compliance
Engineering process optimization
Corrective and preventive actions (CAPA)
Mid-level
Industrial equipment troubleshooting
Factory operations documentation
Manufacturing standard operating procedures
Bachelor's degree in engineering
Bachelor's degree in mechatronics
Cost analysis
Decision making
System validation
Quality control problem-solving

Full Job Description

Huf NA, Greeneville (TN) I United States (US)

Operational Engineer

We are a leading developer and manufacturer of mechanical and electronic locking systems as well as car access and authorization systems for the global automotive industry. Founded in 1908 in Velbert, Germany, we are an independent, family-owned company with around 7,500 employees at locations in Europe, America and Asia and achieved sales of more than EUR 1.2 billion in the financial year 2023.

Your Role

Process stability and standardization (Foundation)

Establish, implement, and sustain standardized work for all equipment and processes
Define and maintain:
- - Work instructions
  - Machine parameters
  - Process limits and reaction plans
Ensure process repeatability and right-first-time capability
immediate root cause + countermeasure

Shopfloor Ownership

Be present at the line

solve problems where they occur
Support operators / Hancho / Lead Hancho in:
- Troubleshooting
- Process clarification
- Capability issues
direct clarification & fast decision making

Continuous Improvement

Identify and eliminate waste (Muda):
- Downtime
- Cycle losses
- Scrap / rework
Lead and execute:
- Kaizen activities
- Line optimization
- Capacity improvements
Drive Plan-Do-Check-Act (PDCA) cycles with measurable results

Equipment & Automation Ownership

Define, design, and implement robust automation concepts
Ensure:
- Right sizing (no overengineering)
- Maintainability (easy to troubleshoot)
- Standard components where possible
Ownership of:
- PLC sequencing logic
- Equipment functionality
- Long-term performance of machines

Cost & Performance Accountability

Ensure equipment and processes meet:
- Cycle time targets
- Capacity requirements
- Cost targets (Bill of Materials (BOM), components, solutions)
Actively monitor and challenge:
- Component selection
- Supplier costs
- Engineering solutions

Problem Solving

Apply root cause problem solving (5 Why / Fishbone)
Define permanent countermeasures (not quick fixes)
Document and standardize learnings
Prevent recurrence across lines (Yokoten mindset)

Safety & Compliance

Ensure all processes:
- Meet safety standards
- Follow legal and internal requirements
Enforce safe behavior and safe machine design

Your Skills

Bachelor's degree in an Engineering or Mechatronics Manufacturing field or working towards Master’s degree in Engineering field
Strong understanding of PLC systems, Automation and robotics, electrical & mechanical troubleshooting, and vision systems
Experience in equipment validation and process capability & cycle time analysis
Operational mindset with hands-on, shop floor driven working style, strong ownership, and ability to simplify complexity, make fast, fact-based decisions, and challenge inefficient processes

What we offer

Strong operations-driven environment with direct impact
Opportunity to build and shape manufacturing excellence (Toyota Production System) based
Competitive pay
Full comprehensive health insurance, dental, vision, flexible spending account
Disability insurance
401(k) with company match
Paid Time Off

Huf celebrates diversity, supports inclusiveness and encourages individual expression in our workplace. We do not tolerate the harassment or discrimination toward any of our applicants or employees. We are an equal opportunity employer.

Huf North America Automotive Parts Manufacturing, Corp.

Michelle Myers

Apply Now

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