Top 7 Metallurgical engineer Jobs in Huntsville Al

Mid-Level Cold Spray Materials Scientist
Titomic USA, Inc. —Madison, AL
- From $80,000 a year
- Full-time
- Background check
- Mid-level
- 3 years
- Health insurance
- Dental insurance
Quick Apply
Additive Manufacturing Engineer
Leidos —Huntsville, AL
- $87,100 - $157,450 a year
- Full-time
- Mid-level
- Analysis skills
- Doctor of Philosophy
Weld Engineer 1
United Launch Alliance —Decatur, AL
- Extended hours
- No experience needed
- Research
- Mid-level
- Paid time off
- 401(k) matching
Manufacturing Engineer
Tenneco —Athens, AL
- Full-time
- 5 years
- Mid-level
- Continuous improvement
CNC Machining Manufacturing Engineer
Blue Origin —Huntsville, AL
- Full-time
- Background check
- Microsoft Excel
- Microsoft Outlook
- Paid parental leave
- Paid holidays

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Mid-Level Cold Spray Materials Scientist
Titomic USA, Inc. —Madison, AL
3–7 years of experience in materials science, metallurgy, thermal spray, additive manufacturing, or related manufacturing environments.
From $80,000 a year
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Director of Advanced Manufacturing Engineering, Materials & Processes
Titomic Ltd US —Madison, AL
Lead the development, optimization, and qualification of cold spray processes—including parameter development, powder feedstock selection, nozzle design,…
From $130,000 a year
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Metallurgical Process & Product Development Engineer - Advanced Engineering
Kaiser Aluminum —Heath, OH
Candidates with a bachelor's degree in another relevant engineering field and applicable industry experience will also be considered.
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Engineer I - Process Engineering - Machining
Tosoh - SMD —Grove City, OH
Our state-of-the-art manufacturing facility and materials laboratory located in Grove City, OH manages the entire life cycle of our products, including supply…
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Mid-Level Cold Spray Materials Scientist

Titomic USA, Inc.
Madison, AL

Quick Apply

Job Details

Full-time
From $80,000 a year

Benefits

Health insurance
Dental insurance
Paid time off
Vision insurance
401(k) matching
Flexible schedule

Qualifications

Customer communication

Full Job Description

Position Summary

Titomic USA Inc. is seeking an experienced Materials Scientist II to support the development, qualification, and commercialization of advanced cold spray additive manufacturing, repair, and coating technologies. The successful candidate will lead materials development projects, optimize cold spray processes, characterize materials, and support customer applications for aerospace, defense, space, maritime, energy, and industrial markets.

This role is ideal for a materials scientist with several years of industrial or applied research experience who is ready to independently lead technical projects while mentoring junior engineers and scientists.

Essential Duties and Responsibilities

Materials Development

Lead the development and qualification of metallic powders and feedstock materials for cold spray applications.
Evaluate and optimize materials including titanium, aluminum, copper, nickel alloys, stainless steels, high-strength steels, refractory alloys, and specialty materials.
Develop material property databases and processing guidelines.
Recommend new materials for additive manufacturing, repair, and protective coating applications.

Cold Spray Process Development

Develop and optimize cold spray processing parameters.
Conduct Design of Experiments (DOE) to improve process consistency and performance.
Support the transition of new materials and processes from research into production.
Troubleshoot process issues and recommend corrective actions.

Materials Characterization

Perform and interpret materials characterization including:

Optical microscopy
SEM and EDS
EBSD (preferred)
XRD (preferred)
Microhardness testing
Tensile testing
Bond strength testing
Corrosion evaluation
Fatigue and wear testing
Failure analysis
Metallographic preparation and analysis

Prepare technical reports summarizing test results and recommendations.

Product Development

Support development of new cold spray systems, consumables, and applications.
Participate in prototype evaluations and product validation testing.
Collaborate with engineering teams on equipment improvements and new technology development.
Assist with qualification of repair procedures for aerospace, defense, and industrial customers.

Customer & Technical Support

Support customer demonstrations and proof-of-concept projects.
Provide technical expertise during equipment installations and customer process development.
Assist customers with process optimization and application development.
Present technical findings to customers, suppliers, and internal stakeholders.

Research & Innovation

Support internal research and development initiatives.
Participate in government-funded programs including DoD, NASA, AFRL, NAVSEA, and SBIR/STTR projects.
Contribute to invention disclosures, patents, and technical publications as appropriate.
Evaluate emerging materials and manufacturing technologies.

Quality & Compliance

Develop material specifications, test procedures, and work instructions.
Support AS9100 quality management system requirements.
Assist with material qualification documentation and customer acceptance testing.
Participate in root cause investigations and corrective actions.

Collaboration & Mentorship

Mentor entry-level materials scientists, interns, and laboratory technicians.
Collaborate with Manufacturing, Mechanical Engineering, Applications Engineering, Quality, Business Development, and Production teams.
Support cross-functional continuous improvement initiatives.

Minimum Qualifications

Education

Bachelor's degree in Materials Science, Metallurgical Engineering, Materials Engineering, or a related engineering discipline.

Security Requirements

U.S. citizenship without dual citizenship is required.
The Employee acknowledges that the position requires verification of I-9 information through E-Verify.
Must possess or be able to obtain a U.S. Government security clearance.

Preferred

Master's degree in Materials Science or Metallurgical Engineering.

Experience

3–7 years of experience in materials science, metallurgy, thermal spray, additive manufacturing, or related manufacturing environments.
Experience designing and conducting laboratory experiments.
Experience with metallic materials characterization and testing.
Experience preparing technical reports and communicating technical findings.

Preferred Experience

Experience in one or more of the following:

Cold spray technology
Thermal spray coatings
Additive manufacturing
Powder metallurgy
Aerospace materials
Defense manufacturing
Corrosion protection
Structural repair technologies
Materials qualification
Process development
Failure analysis

Technical Skills

Working knowledge of:

Metallography
Optical microscopy
SEM/EDS
EBSD and XRD (preferred)
Mechanical property testing
Powder characterization
Statistical analysis and DOE
Microsoft Office Suite
CAD software (preferred)
MATLAB, Python, or JMP (preferred)

Core Competencies

Strong analytical and problem-solving abilities.
Ability to independently manage technical projects.
Excellent written and verbal communication skills.
Strong organizational and project management capabilities.
Collaborative mindset with the ability to work across multidisciplinary teams.
Attention to detail and commitment to quality.
Ability to mentor junior technical staff.

Pay: From $80,000.00 per year

Benefits:

401(k) matching
Dental insurance
Flexible schedule
Health insurance
Paid time off
Vision insurance

Work Location: In person

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metallurgical engineer jobs in huntsville al

Mid-Level Cold Spray Materials Scientist

Additive Manufacturing Engineer

Weld Engineer 1

Manufacturing Engineer

CNC Machining Manufacturing Engineer

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