Top 18 Senior structural engineer Jobs in Huntsville Al

Senior Aero-Mechanical Engineer
Redwire Defense Tech —Huntsville, AL
- $122,000 - $153,000 a year
- Full-time
- Office
- Analysis skills
- Critical & Intensive Care
- Health savings account
- Employee stock purchase plan
8d
Senior Development Engineer
Karman Space & Defense —Decatur, AL
- $110,000 - $130,000 a year
- Full-time
- Business development
- Analysis skills
- Senior level
- Health savings account
- AD&D insurance
Senior Structural Engineer
Anduril Industries —Huntsville, AL
- $126,000 - $167,000 a year
- Email
- 5 years
- Bachelor of Science
- Analysis skills
Quick Apply
Senior Transient Dynamic FEA Engineer (LS-Dyna)
CFD Research Corporation —Huntsville, AL
- Full-time
- Office
- Master's degree
- Analysis skills
- AD&D insurance
- Disability insurance
Senior Mechanical Engineer - Principal Investigator
Torch Technologies —Huntsville, AL
- Email
- Background check
- Master's degree
- 8 years
- Health savings account
- Paid holidays
Senior Rotordynamics FEA Engineer
CFD Research Corporation —Huntsville, AL
- Full-time
- 6 years
- Office
- Master's degree
- AD&D insurance
- Disability insurance
Senior Vibrations FEA Engineer
CFD Research Corporation —Huntsville, AL
- Full-time
- 6 years
- Office
- Master's degree
- AD&D insurance
- Disability insurance
SENIOR MISSILE DEFENSE INTEGRATION ENGINEER
Ignite Fueling Innovation —Huntsville, AL
- Full-time
- 11+ years
- Analysis skills
- Senior level
Design Engineer, Sr Level
FMS Aerospace —Huntsville, AL
- Full-time
- Microsoft Excel
- 8 years
- Product management
- Paid holidays
- Disability insurance
Quick Apply
Sr. Automation Mechanical Engineer
Blue Origin —Huntsville, AL
- $181,626.00 - $254,275.35 a year
- Full-time
- Background check
- 6 years
- Fair chance
- Paid parental leave
- Paid holidays
2d
Senior Structural Engineer
Salas O'Brien, Inc. —Decatur, AL
- Construction site
- Customer service
- Bachelor of Science
Senior Propulsion Engineer
Plasma Processes LLC —Huntsville, AL
- Full-time
- Microsoft Office
- 3 years
- Analysis skills
- Disability insurance
- Dental insurance
Quick Apply
Mechanical Engineer - Pipe Stress | Mid - Senior Level
Blue Origin —Huntsville, AL
- Full-time
- Background check
- Engineering
- Analysis skills
- Paid parental leave
- Paid holidays
Flight Test Engineer, Sr level
FMS Aerospace —Huntsville, AL
- Overtime
- Background check
- Microsoft Excel
- Office
- Paid holidays
- Disability insurance
Quick Apply
2d
Senior Telemetry Engineer - Missile Test Operations
Ai Signal Research Inc —Huntsville, AL
- Full-time
- Up to 50% travel
- Engineering
- Analysis skills
Quick Apply
Sr. GSE Design and Analysis Engineer - Blue National Security (Blue Ring)
Blue Origin —Huntsville, AL
- Full-time
- Background check
- 5 years
- Bachelor of Science
- Paid parental leave
- Paid holidays
8d
Senior Structural Engineer – Modular Building Systems R&D
SpaceTime3D —United States
- $92,020.13 - $110,819.93 a year
- Contract
- Remote
- Residential
- Doctor of Philosophy
- Senior level
Quick Apply

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Senior Aero-Mechanical Engineer

Redwire Defense Tech
Huntsville, AL

Apply Now

Job Details

Full-time
$122,000 - $153,000 a year
8 days ago

Benefits

Health savings account
Employee stock purchase plan
Paid holidays
Disability insurance
Health insurance
Dental insurance
Flexible spending account
Paid time off
Vision insurance
401(k) matching

Qualifications

Structural engineering practices
CAD file management
Defect resolution root cause analysis
Aerospace design
Defect analysis
Materials engineering experience within manufacturing
PDM software
CAD design (engineering design task)
Engineering project drawing management
GD&T
Material selection and characterization
Composite materials in industrial design
Collaboration with product development teams
Bachelor's degree in engineering
Laminate materials usage
Mentoring
Prototype creation
Structural modeling
FEA
Structural systems
Prototypes
Mechanical knowledge
Composites experience in material engineering
Product design documentation
Parts modeling
Cross-functional communication

Full Job Description

Description

WORK LOCATION: Huntsville, AL

FLSA STATUS: Exempt

SALARY RANGE: The anticipated salary range for this role is $122,000 to $153,000 annually. This range reflects a good faith estimate based on the targeted level for the role and typical compensation benchmarks across U.S. locations. Actual compensation may vary depending on the selected candidate’s qualifications, experience, geographical location, and internal alignment.

SUMMARY

The Senior Aero-Mechanical Engineer is responsible for leading the design, development, and validation of complex mechanical systems and subsystems for uncrewed aerial systems (UAS). This role demonstrates a strong blend of technical depth, design execution, and leadership capability. The engineer independently owns major subsystem designs—balancing performance, reliability, and manufacturability—and contributes to the broader engineering architecture through technical review and mentorship.

The Senior Engineer provides hands-on leadership during prototype builds, test campaigns, and production transitions. They are recognized for their expertise in mechanical design and cross-functional coordination, driving technical excellence and contributing to design standards and process improvements across multiple programs.

RESPONSIBILITIES

The following job functions are a basic requirement but are not limited to and may be assigned other duties.

Lead the design, modeling, and analysis of major mechanical and structural subsystems for UAS.
Perform and review tolerance analysis, structural analysis (FEA), and materials selection.
Oversee design documentation, drawing release, and configuration management activities.
Coordinate design integration across disciplines—mechanical, electrical, and software.
Guide prototype builds, resolving issues related to manufacturability, fit, and performance.
Develop and execute test plans to validate structural integrity and system performance.
Lead and participate in design reviews (CoDR, PDR, CDR) and incorporate feedback into designs.
Support production readiness and quality verification for new and existing products.
Mentor junior engineers and CAD specialists, promoting technical best practices and efficient workflows.
Contribute to continuous improvement initiatives in design standards, configuration management, and documentation processes.

REQUIRED QUALIFICATIONS

Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field required.
4–7 years of relevant experience in mechanical or aerospace engineering, with demonstrated ownership of major subsystems or assemblies.
Proven experience developing products for aerospace, defense, or similarly regulated environments.
Experience supporting prototype, production, and test activities in a hands-on capacity.
Advanced proficiency with CAD modeling and drafting (SolidWorks preferred).
Deep understanding of GD&T, mechanical drawing standards, and documentation control.
Working knowledge of materials, composites, machined parts, and structural integration.
Experience performing FEA and interpreting results for design optimization.
Familiarity with PDM/PLM systems (e.g., SolidWorks PDM, Windchill).
Strong technical leadership and decision-making skills.
Excellent communication and collaboration across multi-disciplinary teams.
Analytical mindset with strong problem-solving and root-cause analysis capabilities.
Organized and detail-oriented with experience managing multiple design tasks simultaneously.
Ability to mentor others and uphold engineering rigor and design quality.

PREFERRED QUALIFICATIONS

Master’s degree in Mechanical or Aerospace Engineering.
6–8 years of experience designing mechanical systems for UAS or defense applications.
Experience leading subsystem integration efforts and participating in flight or environmental testing.
Experience with advanced analysis tools (FEA, CFD, or fatigue analysis).
Familiarity with composite layup design, bonded structures, or lightweight mechanisms.
Experience developing and reviewing engineering standards or process documentation.
Familiarity with systems engineering practices and requirements traceability.
Strong leadership presence with the ability to influence technical direction.
Ability to synthesize feedback from multiple stakeholders into actionable design decisions.
Continuous improvement mindset, with a focus on efficiency and repeatable design excellence.
Comfort operating in fast-paced environments with evolving program requirements.

REDWIRE DEFENSE TECH BENEFITS

Matching 401(k)
Paid PTO
Paid holidays
Medical, vision, and dental insurance
Group Short-Term & Long-Term Disability
HSA and FSA Options
Critical Care Plan
Accident Care Plan
Employee Stock Purchase Plan

CLEARANCE REQUIREMENTS

This position may require access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). To comply with the requirements of the ITAR and/or the EAR, applicants will be asked to provide specific documentation to verify a US person’s status under the ITAR and the EAR.

WORK ENVIRONMENT AND PHYSICAL REQUIREMENTS

The work environment may involve a standard office setting while also incorporating elements of a production area. Employees will use standard office equipment, including computers, and must demonstrate stamina to sit or stand while maintaining attention to detail despite potential interruptions. The role may require occasional activities such as walking, climbing, stooping, crouching, and bending. Vision is necessary for reading printed materials and a computer screen, while hearing and speech are essential for effective communication both in person and over the telephone. Additionally, the position may necessitate travel by air or automobile. Employees may be required to use personal protective equipment, including safety glasses, safety shoes, and shop coats, to ensure safety in the production environment. Employees may be able to lift up to 30 pounds as needed.

REDWIRE DEFENSE TECH IS AN EQUAL OPPORTUNITY EMPLOYER

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, disability, age, sexual orientation, gender identity, national origin, veteran status, or genetic information. Redwire Defense Tech is committed to providing access, equal opportunity and reasonable accommodation for individuals with disabilities in employment, its services, programs, and activities. To request reasonable accommodation, contact Human Resources. Continued employment remains on an “At-Will” basis.

Apply Now

Refine Your Search

senior structural engineer jobs in huntsville al

Senior Aero-Mechanical Engineer

Senior Development Engineer

Senior Structural Engineer

Senior Transient Dynamic FEA Engineer (LS-Dyna)

Senior Mechanical Engineer - Principal Investigator

Senior Rotordynamics FEA Engineer

Senior Vibrations FEA Engineer

SENIOR MISSILE DEFENSE INTEGRATION ENGINEER

Design Engineer, Sr Level

Sr. Automation Mechanical Engineer

Senior Structural Engineer

Senior Propulsion Engineer

Mechanical Engineer - Pipe Stress | Mid - Senior Level

Flight Test Engineer, Sr level

Senior Telemetry Engineer - Missile Test Operations

Sr. GSE Design and Analysis Engineer - Blue National Security (Blue Ring)

Senior Structural Engineer – Modular Building Systems R&D

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