Top 3 Metallurgical engineer Jobs in Lancaster Pa

Senior Reliability & Equipment Engineer
Electron Energy Corporation —Lancaster, PA
- Full-time
- 8 years
- Mentoring
- Senior level
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Process Engineer
Reading Alloys LLC —Robesonia, PA
- Full-time
- Customer service
- Bachelor of Science
- Mid-level
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Vice President of Engineering
ASC Engineered Solutions —Columbia, PA
- Full-time
- Management
- 5 years
- Engineering
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Senior Reliability & Equipment Engineer

Electron Energy Corporation -
Lancaster, PA

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Job Details

Full-time

Qualifications

PLC-based control system operation
CAD software
Industrial automation
Industrial equipment diagnostics
IoT systems
Industrial equipment troubleshooting
CMMS
Bachelor's degree in engineering
Pneumatic systems
Technical troubleshooting support
Design of mechanical systems
Hydraulics
Quality improvement programs in engineering
Manufacturing company experience
Mechanical troubleshooting
Production troubleshooting

Full Job Description

Position Summary:

The Sr. Reliability and Equipment Engineer is responsible for the maintenance, optimization, improvement and qualification of machinery used to manufacture rare earth permanent magnets, driving Total Productive Maintenance (TPM), predictive and preventive maintenance programs, Overall Equipment Effectiveness (OEE) improvements, and long-term reliability strategies for the production assets.

The role combines deep technical expertise in powder metallurgy processes and manufacturing equipment with strong leadership, data analysis, and continuous improvement capabilities. The Sr. Reliability and Equipment Engineer will partner closely with operations, maintenance, quality, and engineering teams to maximize uptime, reduce cost, improve throughput, and enhance process stability.

Key Responsibilities

Reliability Engineering & Asset Management

Develop and implement plant-wide reliability engineering strategies for powder metallurgy manufacturing equipment.
Lead Root Cause Failure Analysis (RCFA) and Failure Modes and Effects Analysis (FMEA) activities.
Establish reliability-centered maintenance (RCM) methodologies for critical assets.
Analyze equipment performance trends, downtime data, and maintenance KPIs to identify chronic losses and reliability gaps.
Define asset lifecycle strategies including repair/rebuild criteria, spare parts optimization, and capital replacement planning.
Support commissioning, installation, and qualification of new production equipment.

TPM (Total Productive Maintenance)

Champion TPM initiatives across manufacturing operations.
Develop autonomous maintenance standards and operator care programs.
Facilitate focused improvement (Kaizen) events targeting equipment losses and productivity constraints.
Drive implementation of TPM pillars including planned maintenance, quality maintenance, and early equipment management.
Train operations and maintenance personnel on TPM methodologies and best practices.
Lead cross-functional teams to improve equipment ownership and accountability.

Predictive & Preventive Maintenance

Design and optimize preventive and predictive maintenance programs for the magnet manufacturing equipment.
Utilize predictive maintenance technologies including: condition monitoring systems, thermography, ultrasonic inspection, etc
Evaluate and implement Industry 4.0 and smart manufacturing technologies for asset monitoring.
Improve CMMS utilization for work order management, maintenance scheduling, and asset history tracking.
Establish maintenance planning and scheduling best practices to minimize unplanned downtime.

OEE & Continuous Improvement

Lead OEE improvement initiatives focused on availability, performance, and quality.
Identify and eliminate the “Six Big Losses” impacting manufacturing performance.
Develop equipment dashboards and KPI reporting systems for real-time performance visibility.
Partner with production leadership to improve cycle times, throughput, scrap reduction, and process capability.
Apply Lean Manufacturing and Six Sigma principles to equipment and process optimization.
Drive data-based decision-making using statistical analysis and manufacturing metrics.

Technical Leadership

Provide mentorship and technical guidance to maintenance technicians, engineers, and production teams.
Develop engineering standards, SOPs, PM procedures, and equipment documentation.
Support safety initiatives and ensure compliance with OSHA, environmental, and company standards.
Interface with OEMs, contractors, and suppliers for technical support and equipment upgrades.
Participate in budgeting and capital planning for maintenance and reliability improvements.
Perform additional duties as required to support operational and strategic objectives.

Qualifications:

Education and Experience:

Education:

Bachelor’s degree in Mechanical, Industrial, Manufacturing or Metallurgical Engineering.

Experience:

8+ years’ experience in powder metallurgy manufacturing equipment engineering, maintenance engineering, or reliability engineering.
Demonstrated experience implementing TPM and reliability-centered maintenance programs.
Experience with OEE tracking and continuous improvement methodologies.
Proficiency with CMMS systems.

Experience with predictive analytics and industrial IoT platforms.

Other requirements:

This position may require access to ITAR-controlled technical data and services. As such, all applicants must be U.S. persons, as defined by ITAR, to be considered for this role. A U.S. person is a U.S. citizen, lawful permanent resident, or individual with protected status under U.S. immigration laws. Applicants who do not meet these criteria will not be considered for the position.

Technical Expertise:

Strong knowledge of:

Powder metallurgy processes
Hydraulic and pneumatic systems
Industrial automation and controls
High-temperature vacuum furnace systems
Industrial powder compaction systems
Mechanical design and machine troubleshooting
CAD software
PLC systems
Key Performance Indicators (KPIs)

OEE improvement
Mean Time Between Failure (MTBF)
Mean Time To Repair (MTTR)
PM/PdM compliance rates
Equipment uptime and throughput improvement

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metallurgical engineer jobs in lancaster pa

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