POWER GENERATION SYSTEM ASSEMBLER
BlueSky Mobile Power · Manufacturing & Production
Position Details
Business Unit: BlueSky Mobile Power
Job Type: Hourly / Full-Time, Onsite
Location: 301 Welcome Center Boulevard, Lexington, NC 27295
Pay Range: $20 – $32 per hour (based on experience)
Experience: 0–5+ years
Shifts Available: 1st shift
Who We Are
BlueSky Innovations is a technology company dedicated to delivering products and solutions that close mission-critical capability gaps for the warfighter.
We have earned a reputation as a value-added partner to the Department of Defense and 20 of the top 25 defense integrators by consistently delivering innovative solutions that leverage digital engineering, precision manufacturing, and outstanding customer service for over twenty years.
As a small veteran owned defense contractor, BlueSky has delivered over 25,000 systems worldwide to our customers which include all branches of the United States military, 20 of the top 25 US defense integrators, and numerous federal and state agencies.
www.blueskymobilepower.com
BlueSky Mobile Power develops and manufactures small form factor advanced power generation systems for the US military and commercial markets, including developing our own axial flux electric motor in-house. Currently, BlueSky Mobile Power is transitioning the 6kW power generation system into production, while developing a turbocharged, 10kW version as the next product in the line.
BlueSky Mobile Power has also acquired the world’s smallest common rail diesel engine and is currently relocating production of that engine to our Lexington, NC facility. This is the only diesel engine in production under 25 HP made in the USA. A turbocharged variant, to support the power generation system as well as other applications, is in active development.
Role Overview
The Power Generation System Assembler is a hands-on manufacturing role responsible for the assembly, integration, and quality verification of small form factor power generation systems. Working within a close-knit production team, the HAPU Assembler will build precision mechanical and electro-mechanical assemblies to exact specifications, supporting BlueSky’s mission to deliver world-class power solutions to the US military and defense markets.
Responsibilities
· Assemble HAPU power generation units from components and sub-assemblies following detailed work instructions, engineering drawings, and bill of materials (BOM).
· Perform mechanical assembly tasks including fastening, fitting, torquing, and installation of engine, generator, and enclosure components.
· Connect and route wiring harnesses, fuel lines, and plumbing in accordance with design specifications.
· Conduct functional checks and basic operational tests on completed assemblies; identify and report discrepancies.
· Troubleshoot assembly issues and coordinate with engineering staff to resolve fit, form, or function problems.
· Maintain a clean, organized, and safe workspace.
· Accurately document assembly progress, test results, and non-conformances using work orders and electronic systems.
· Support continuous improvement efforts by identifying process inefficiencies and suggesting corrective actions.
· Assist in the receipt, handling, and inventory of parts and materials as needed.
· Collaborate with cross-functional teams including engineering, quality, and supply chain to meet production schedules.
Qualifications
· High school diploma or GED required; technical/vocational training in a mechanical or industrial trade preferred.
· 0-2+ years of hands-on assembly or mechanical experience in one or more of the following fields:
o Automotive or powertrain assembly/repair
o Generator or power equipment assembly/service
o Diesel engine assembly, overhaul, or service
o Industrial or electro-mechanical manufacturing assembly
· Proficiency reading and interpreting engineering drawings, schematics, and work instructions.
· Ability to use standard hand tools, torque wrenches, and basic measuring instruments (calipers, gauges).
· Familiarity with threaded fasteners, torque specifications, and proper fastening techniques.
· Basic electrical assembly skills (routing harnesses, connecting terminals, reading wiring diagrams) a plus.
· Strong attention to detail and commitment to workmanship quality.
· Ability to lift up to 75 lbs and stand/kneel for extended periods in a production environment.
· This position requires access to export-controlled commodities, technical data, technology, software, and services. U.S. citizenship, U.S. legal permanent resident status, protected person status, or U.S. Government export authorization is required.
Additional Competencies
- Experience with Microsoft Office 365 applications (OneNote, Word, PowerPoint, Excel, SharePoint, etc.).
- High personal accountability, integrity, and dependability. Able to manage time efficiently and work with minimal supervision.
- Excellent verbal and written communication skills in English; ability to convey technical information to both technical and non-technical team members.
- Positive attitude and willingness to learn new skills and adapt to evolving production processes in a fast-paced, growth-stage environment.
Pay: $20.00 - $32.00 per hour
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Vision insurance
Work Location: In person
