Wide Web Flexographic Press Operator – 10-Color UTECO/PCMC
Consolidated Packaging Group (CPG) is seeking an experienced Wide Web Flexographic Press Operator with a strong background in print quality, color control, and process consistency.
This position is intended for an established flexographic press operator with previous wide web experience. The ideal candidate has a proven ability to operate high-speed, multi-color presses, maintain demanding quality standards, and troubleshoot print defects to their root cause.
Experience operating 10-color UTECO or PCMC presses, using solvent-based inks, printing on flexible film substrates, and working with X-Rite color measurement equipment is strongly preferred.
About Consolidated Packaging Group
CPG is a growing manufacturer of high-quality flexible packaging. We provide a stable work environment, continued technical development, and opportunities for experienced operators to advance into lead and leadership roles.
We are looking for professionals who take pride in their work, understand the importance of producing consistent quality, and are committed to building a long-term career in flexible packaging.
What We Offer
- Competitive pay based on experience and technical qualifications
- Paid, hands-on training on CPG equipment and processes
- Opportunities for advancement and long-term career growth
- Supportive team environment focused on safety, quality, and success
- Paid company shutdowns twice per year after six months of employment, with up to 40 hours of paid shutdown time for eligible employees
- Paid Jewish holidays for eligible schedules
- Comprehensive insurance benefits
- 401(k) matching
Primary Responsibilities
- Set up and operate wide web, 10-color UTECO and/or PCMC flexographic printing presses.
- Produce printed film that meets customer specifications, approved color standards, and CPG quality requirements.
- Complete press make-readies and changeovers efficiently while controlling downtime, setup waste, and material usage.
- Review job tickets and product specifications to verify the correct print cylinders, plates, inks, substrates, tooling, and anilox rollers.
- Monitor and control solvent-based ink viscosity, color strength, pH where applicable, solvent balance, and ink performance.
- Use X-Rite color measurement equipment and software to evaluate color, density, and dot gain.
- Make accurate ink and press adjustments to achieve approved color standards and maintain consistency throughout the production run.
- Monitor registration, impression, trapping, repeat, print cleanliness, and overall visual appearance.
- Compare production against approved standards, proofs, specifications, and customer requirements.
- Identify, contain, and correct quality issues before allowing production to continue.
- Troubleshoot print defects involving doctor blades, anilox rollers, plates, ink viscosity, impression, registration, solvent balance, drying, and film substrates.
- Perform root-cause troubleshooting instead of relying solely on temporary adjustments.
- Complete all required visual, functional, and press-side quality inspections at the required frequency.
- Accurately document quality results, production performance, downtime, waste, and material usage.
- Load and unload rolls while verifying that the correct materials are staged according to the production schedule.
- Clean press components, rollers, print plates, ink systems, and associated equipment.
- Lead and direct press helpers during setup, production, changeovers, and cleanup.
- Train press helpers on safe work practices, quality expectations, and efficient press operation.
- Maintain a clean, safe, and organized work area in accordance with 5S and clean-as-you-go standards.
- Follow all company safety, quality, GMP, and operating procedures.
Required Qualifications
- Previous experience operating a wide web flexographic printing press.
- Strong background in print quality, color control, and defect identification.
- Experience running multi-color process and line-work printing.
- Experience working with solvent-based inks and flexible film substrates.
- Working knowledge of color density, dot gain, registration, impression, viscosity, trapping, and ink management.
- Ability to recognize print defects, determine their root causes, and make the necessary mechanical or process adjustments.
- Ability to read and follow job tickets, product specifications, approved proofs, and production instructions.
- Strong mechanical aptitude and press troubleshooting skills.
- Ability to lead, train, and direct press helpers.
- Strong attention to safety, quality, productivity, and detail.
- Ability to lift, stand, walk, bend, and perform physical production work for extended periods.
Preferred Qualifications
- Experience operating 10-color UTECO or PCMC flexographic presses.
- Experience using X-Rite color measurement equipment or similar color-control technology.
- Experience with process printing, density targets, dot-gain standards, and press-side color correction.
- Previous experience serving as a lead press operator.
- Experience working within GMP, 5S, or formal quality-management systems.
Schedule
Night Shift: Sunday through Thursday, 7:00 p.m. to 7:00 a.m.
This position works 12-hour shifts.
Compensation
Starting at $20.00 per hour.
Final compensation will be based on wide web flexographic printing experience, technical knowledge, quality expertise, and overall qualifications.
Benefits
- 401(k) matching
- Health insurance
- Dental insurance
- Vision insurance
- Life insurance
- Paid time off
- Paid Jewish holidays for eligible schedules
- Paid company shutdowns twice per year after six months of employment, with up to 40 hours of paid shutdown time for eligible employees
Job Type: Full-time
Work Location: In person
Pay: From $20.00 per hour
Benefits:
- 401(k) matching
- Dental insurance
- Health insurance
- Life insurance
- Paid time off
- Vision insurance
Application Question(s):
- How many years of experience do you have operating a wide web flexographic printing press?
- Which flexographic press manufacturers and models have you operated, including UTECO, PCMC, or similar equipment?
- Do you have experience working with solvent-based inks and flexible film substrates? Please briefly describe.
- What experience do you have using X-Rite or similar color-measurement equipment to control density, dot gain, and color consistency?
- Please describe a print-quality issue you identified and the steps you took to determine and correct its root cause.
Work Location: In person