Top 44 senior structural engineer Jobs in rockville md

Senior Mechanical Engineer
AeroVironment —Germantown, MD
- $105,000 - $148,575 a year
- Full-time
- 8 years
- Analysis skills
- Continuous improvement
- Paid holidays
- Health insurance
12d
Senior Research Scientist (PREP0004534)
Johns Hopkins University —Gaithersburg, MD
- $80,000 - $110,000 a year
- Full-time
- Background check
- University
- Doctor of Philosophy
8d
Senior Structural Engineer - Bridges and Transportation
AMT Engineering —Rockville, MD
- Full-time
- Hybrid work
- Background check
- Office
- Microsoft Office
- Paid holidays
- Disability insurance
Quick Apply
SENIOR NAVAL STRUCTURES MODELING ENGINEER
Peraton —Bethesda, MD
- $86,000 - $138,000 a year
- Bachelor of Science
- Bachelor's degree
- Doctor of Philosophy
- Health savings account
- Paid holidays
Senior Water Conveyance Engineer
AECOM —Germantown, MD
- $140,000 - $180,000 a year
- Full-time
- Hybrid work
- Bachelor of Science
- Office
- Master's degree
- AD&D insurance
- Employee stock purchase plan
Sr. Bridge Engineer
Athavale, Lystad & Associates, Inc. —Bethesda, MD
- Full-time
- Hybrid work
- 5 years
- Senior level
- Professional Engineer
Sr. Civil Enginer
Athavale, Lystad & Associates, Inc. —Bethesda, MD
- Full-time
- 5 years
- Senior level
- Professional Engineer
Senior Forensic Engineer (Civil / Structural)
YA Group —Washington, DC
- $140,000 - $275,000 a year
- Full-time
- Remote
- Up to 50% travel
- Engineering
- Team management
- Paid holidays
- Health insurance
Senior Structural Engineer
Stantec —Fairfax, VA
- $117,800 - $176,800 a year
- Urgently hiring
- Clean driving record
- Office
- Master's degree
- Wellness program
- Health savings account
Sr Engineer, Structural Systems
Baltimore Aircoil Company, Inc. —Jessup, MD
- $90,000 - $154,100 a year
- Full-time
- Hybrid work
- Office
- Analysis skills
- Continuous improvement
- Health insurance
- Dental insurance
Quick Apply
Senior Project Engineer - Bridge Design
HNTB Corporation —Arlington, VA
- $115,904.11 - $215,816.57 a year
- Full-time
- 6 years
- Management
- Engineering
Senior Engineer - Mechanical | Electrical | Structural (K-12)
DLR Group —Washington, DC
- $102,000 - $160,000 a year
- Engineering
- Office
- Budgeting
Sr. Project Manager - Bridges/Structural Design
Prime AE Group Inc —Fairfax, VA
- $135,200 - $145,600 a year
- Hybrid work
- Bachelor of Science
- Office
- Analysis skills
Lead Bridge Engineer - Senior Project Manager
TYLin —Alexandria, VA
- $153,600 - $250,400 a year
- Full-time
- Hybrid work
- Master's degree
- Mentoring
- Organizational skills
- Disability insurance
- Health insurance
Sr. Civil Engineer
Athavale, Lystad & Associates, Inc. —McLean, VA
- Full-time
- Hybrid work
- 5 years
- Bachelor of Science
- Senior level
Senior Navy Structural Engineer - Clearance Required
Cydecor, Inc. —Washington Navy Yard, DC
- $171,100 - $200,000 a year
- Monday to Friday
- Engineering
- Senior level
- Professional Engineer
- Paid holidays
- Disability insurance
Senior Structural Engineer, Fleet Remediation Engineering - Civil, Structural, Architectural
Amazon Data Services, Inc. —Herndon, VA
- $136,600 - $184,800 a year
- Full-time
- Maintenance
- Master's degree
- Bachelor's degree
- AD&D insurance
- Health insurance
Senior Structural Engineer
TRC Worldwide Engineering Inc —Washington, DC
- Full-time
- Bachelor of Science
- 11+ years
- Office
Quick Apply
Senior Mechanical Engineer
Pathway Talent Partners —Washington, DC
- $140,000 - $165,000 a year
- Full-time
- Office
- 8 years
- Continuous improvement
- Health insurance
- Dental insurance
Quick Apply
Structural Engineer 3 (Senior)
M.C. Dean, Inc —Tysons, VA
- Full-time
- Bachelor of Science
- Engineering
- 3 years

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Senior Mechanical Engineer

AeroVironment -
Germantown, MD

Apply Now

Job Details

Full-time
$105,000 - $148,575 a year
12 days ago

Benefits

Paid holidays
Health insurance
Dental insurance
Vision insurance
401(k) matching

Qualifications

3D modeling software
PDM software
Configuration management
GD&T
3D modeling for product design
Mechanical drawings
Collaboration with product development teams
Structural modeling
FEA
Engineering product development
Design for manufacturability (DFM)
Simulation tools
3D modeling
Parts modeling
Cross-functional communication
Structural analysis
Product lifecycle management

Full Job Description

Worker Type

Regular

Job Description

OVERVIEW

AV is seeking skilled Mechanical Engineers to support the design, analysis, and development of electromechanical and opto-mechanical systems for airborne, UAS, and robotic platforms.

The ideal candidate brings deep expertise in mechanical design using SolidWorks, structural and thermal analysis using ANSYS (Workbench and Icepak/AEDT), and a strong working knowledge of product lifecycle management (PLM) processes within a disciplined engineering environment. This individual will work closely with cross-functional teams to transition designs from concept through prototype production while ensuring compliance with quality and documentation standards.

RESPONSIBILITIES

Lead the mechanical design and development of complex assemblies and enclosures for optical, electronic, and motion control (pointing) systems
Design systems and subassemblies for airworthiness
Collaborate with subcontractors and customers to define interfaces and oversee design elements and review design artifacts to team's specifications.
Create detailed 3D models, drawings, and assemblies using SolidWorks
Perform and interpret structural, thermal, and vibration analyses using ANSYS AEDT/Mechanical or Solidworks Simulation to validate designs against requirements
Collaborate with electrical, optical, and software engineers to ensure seamless system integration
Drive designs from concept through prototype, qualification, and production
Develop and maintain complete technical data packages (TDPs), including drawings, BOMs, and analysis artifacts
Ensure designs meet environmental, performance, and manufacturability requirements
Support fabrication, prototyping, integration, and test activities, including troubleshooting and root cause analysis
Participate in and lead design reviews (PDR, CDR, etc.)
Apply and enforce configuration management best practices, including revision control, change management (ECOs), and traceability
Mentor junior engineers and contribute to continuous improvement of engineering processes and standards
Identify, draft, and execute environmental and functional test plans according to system level requirements

REQUIRED QUALIFICATIONS

Bachelor's degree in Mechanical Engineering or related field
8+ years of relevant experience in mechanical design and analysis for complex systems
Expert-level proficiency with SolidWorks (part modeling, assemblies, drawings, and PDM integration)
Strong experience with Ansys for FEA structural analysis (stress, vibration, modal) and/or CFD thermal analysis (steady-state and transient)
Demonstrated experience designing for ruggedized electronics packaging, including thermal management and structural integrity
Demonstrated experience with motion control, robotics, and/or tracking and pointing
Experience with configuration management tools and processes (e.g., PDM/PLM systems, ECO workflows)
Strong understanding of GD&T, tolerance stack-ups, and design for manufacturability (DFM)
production)
Ability to work in a fast-paced, multi-disciplinary team environment

PREFERRED QUALIFICATIONS

Experience with precision motion-control systems for pointing, tracking, or stabilization applications (e.g., multi-axis mechanisms, servomechanisms, or robotics).
Background in integrating mechanical structures with motors and feedback devices (encoders/sensors) to achieve accurate, low-jitter pointing performance in dynamic environments.
Experience with small UAS (sUAS) mechanical design, including lightweight airframe structures, payload mounting solutions, and integration of mission equipment on rotary-wing platforms.
Familiarity with passive and active thermal management techniques (heatsinks, fans, liquid cooling)
Experience designing for environmental compliance (shock, vibration, thermal cycling, EMI considerations) and familiarity with airworthiness principles and applicable certification standards for manned and unmanned aircraft systems.
Knowledge of materials selection for aerospace/defense applications
Experience with MIL-STD environmental and mechanical requirements
Familiarity with manufacturing processes (machining, sheet metal, additive manufacturing, injection molding)
Experience working in a regulated environment (e.g., ISO 9001, AS9100)
FAA Part 107 Remote Pilot Certification with sUAS rating

Clearance Level

No Clearance

The salary range for this role is:

$105,000 - $148,575

AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement:

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.

We also encourage you to review our company website at http://www.avinc.com to learn more about us.

Principals only need apply. NO agencies please.

About AV:

AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.

We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.

Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.

If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

ITAR

U.S. Citizenship required

Apply Now

Refine Your Search

senior structural engineer jobs in rockville md

Senior Mechanical Engineer

Senior Research Scientist (PREP0004534)

Senior Structural Engineer - Bridges and Transportation

SENIOR NAVAL STRUCTURES MODELING ENGINEER

Senior Water Conveyance Engineer

Sr. Bridge Engineer

Sr. Civil Enginer

Senior Forensic Engineer (Civil / Structural)

Senior Structural Engineer

Sr Engineer, Structural Systems

Senior Project Engineer - Bridge Design

Senior Engineer - Mechanical | Electrical | Structural (K-12)

Sr. Project Manager - Bridges/Structural Design

Lead Bridge Engineer - Senior Project Manager

Sr. Civil Engineer

Senior Navy Structural Engineer - Clearance Required

Senior Structural Engineer, Fleet Remediation Engineering - Civil, Structural, Architectural

Senior Structural Engineer

Senior Mechanical Engineer

Structural Engineer 3 (Senior)

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