POSITION SUMMARY
The Lab Manager leads the daily operations of the Special Processes Laboratory, ensuring compliance with customer, industry, regulatory, and internal quality requirements. Oversees laboratory personnel, process development, testing, qualification activities, equipment maintenance, and continuous improvement initiatives. Responsible for managing chemical, metallurgical, and process control activities that support production and engineering objectives. Ensures process integrity through strict adherence to specifications, audits, safety standards, and accreditation requirements. Collaborates cross-functionally with Operations, Quality, Engineering, and Customers to resolve technical issues, improve process capability, drive operational excellence, and achieve business goals related to safety, quality, delivery, and cost.
This role requires daily on-site presence at our manufacturing facility in Phoenix, Arizona
ESSENTIAL DUTIES (responsibilities include, but are not limited to)
- Partner with laboratory personnel to maintain bath chemistry and analytical testing programs.
- Direct and supervise the daily operations of the Special Processes Laboratory, including gold plating, electroless nickel plating, and associated chemical processing activities.
- Ensure all special processes are performed in accordance with customer specifications, industry standards, NADCAP requirements, and company procedures.
- Manage laboratory personnel, including hiring, training, performance evaluations, scheduling, and professional development.
- Oversee process control testing, chemical analysis, bath maintenance, solution additions, and verification activities to ensure process compliance and product quality.
- Review and approve laboratory test results, certifications, work instructions, and process documentation.
- Monitor key process parameters and implement corrective actions to maintain plating bath integrity, process capability, and product conformity.
- Lead root cause investigations and corrective/preventive actions related to nonconforming product, process deviations, customer complaints, and audit findings.
- Ensure compliance with environmental, health, and safety regulations governing chemical handling, hazardous waste management, and laboratory operations.
- Develop, revise, and maintain standard operating procedures, process specifications, and laboratory work instructions.
- Coordinate internal, customer, regulatory, and NADCAP audits and ensure timely closure of audit findings.
- Collaborate with Engineering, Quality, Operations, and Customer representatives to resolve technical issues and support new product/process qualifications.
- Oversee calibration, maintenance, and qualification of laboratory equipment and testing instruments.
- Analyze process performance data, identify improvement opportunities, and implement continuous improvement initiatives to enhance quality, productivity, and cost efficiency.
- Manage laboratory inventory, chemical procurement, and supplier interactions to ensure uninterrupted operations.
- Support production activities by providing technical expertise related to plating processes, surface finishing, corrosion protection, and coating performance.
- Ensure proper training and certification of personnel performing laboratory testing and special process activities.
- Prepare and present operational metrics, quality performance reports, and process capability data to management.
- Maintain compliance with AS9100, customer requirements, and applicable regulatory standards.
SKILLS
- In-depth knowledge of gold plating, electroless nickel plating, electroplating, immersion plating, and related metal finishing processes.
- Strong understanding of plating chemistry, solution maintenance, bath control, chemical analysis, and process troubleshooting.
- Knowledge of aerospace, defense, and commercial industry specifications, including AMS, ASTM, MIL, IPC, and customer-specific requirements.
- Experience with NADCAP accreditation requirements and special process compliance.
- Proficiency in laboratory testing methods, including titrations, pH measurement, analytical chemistry techniques, and coating verification.
- Understanding of coating thickness measurement, adhesion testing, porosity testing, solderability testing, and corrosion evaluation.
- Ability to interpret engineering drawings, process specifications, technical standards, and customer requirements.
- Knowledge of statistical process control (SPC), process capability analysis, and continuous improvement methodologies.
- Experience with root cause analysis, corrective actions, and preventive actions using Lean, Six Sigma, or similar methodologies.
- Familiarity with AS9100, ISO 9001, and quality management system requirements
Safety, Loss Prevention and Procedural Compliance:
- Follows Company guidelines for managing confidential information, customer satisfaction and working with GTI personnel
- Follow safety practices such as: washing hands, wearing any required PPE for the position
- Ensures satisfactory maintenance, appearance and condition of assigned area to comply with security, safety and environmental codes and ordinances
- Enforces compliance with all local, state, federal regulations and company policy pertaining to safety and loss prevention
- Knowledge of environmental, health, and safety regulations related to chemical processing and hazardous materials.
- Familiarity with OSHA, EPA, hazardous waste management, and chemical handling requirements.
- Experience preparing for and supporting customer, regulatory, and NADCAP audits.
EDUCATION / EXPERIENCE
- Bachelor's degree in Chemistry, Chemical Engineering, Materials Science, Metallurgy, or related technical field.
- 5-10+ years of experience in metal finishing, electroplating, special processes, or laboratory management.
- Semiconductor or Aerospace manufacturing experience preferred.
- Prior supervisory or management experience in a NADCAP-accredited environment.
- Certification in Lean, Six Sigma, ASQ, or related quality disciplines is a plus.
Certifications a plus:
- Industry Certifications i..e. NADCAP, CEF, CIPC or Hazcom a plus
WORKING CONDITIONS
May be exposed to various temperature changes and work environments. Ability to sit and/or stand for long period. Work includes eye-hand coordination, repetitive arm and hand movements, along with frequent interaction with customers and other employees. Noise level is moderate.
PHYSICAL REQUIREMENTS
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
· Ability to frequently reach, lift, stack and maneuver objects of varying dimensions and weights up to approximately 30-50 lbs. with a lifting aid. And up to 30 lbs. without aid.
· Ability to push and pull fully loaded hand trucks.
· Ability to stand and/or sit for long periods of time, walk and move rapidly, bend, stoop, twist and turn frequently.
· Manual dexterity and good eye-hand coordination are necessary.
· Must be able to operate related equipment such as computers, knives, scales, wrappers, compactors
· Mental alertness is necessary to ensure safe and accurate completion of work activities.
· Requires knowledge of math, weights and measures.
· Exposure to potential hazards exists with respect to equipment and work aides necessary to perform job duties.
The above statements are intended to describe the general nature of work performed by employees assigned to this job. It is understood that no job description can fully include all responsibilities of the job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential job functions.
Benefits:
- 401(k)
- Dental insurance
- Employee assistance program
- Flexible schedule
- Flexible spending account
- Health insurance
- Life insurance
- Paid time off
- Vision insurance
Work Location: In person
