Top 24 Senior design engineer Jobs in Spencer In

Senior Manufacturing/Process Engineer (Prometheus Energetics)
Kratos Defense —Bloomington, IN
- Online Application
- Product management
- Senior level
- Communication skills
- AD&D insurance
- Employee stock purchase plan
Senior Manufacturing/Process Engineer
PROMETHEUS ENERGETICS, LLC —Bloomington, IN
- Full-time
- Product management
- Senior level
- Communication skills
- AD&D insurance
- Paid holidays
Quick Apply
14d
Mid-Senior level Systems Engineer
Technology Service Corporation —Bloomington, IN
- Full-time
- Background check
- Engineering
- Pass drug screening
- Health insurance
- 401(k)
Tooling Engineer – Solid Rocket Motor & Energetic Operations (Prometheus)
Kratos Defense —Bloomington, IN
- Online Application
- Master's degree
- Product management
- Mentoring
- AD&D insurance
- Employee stock purchase plan
Ballistician & Igniter Design Engineer
PROMETHEUS ENERGETICS, LLC —Bloomington, IN
- Full-time
- Master's degree
- Databases
- Analysis skills
- AD&D insurance
- Paid holidays
Quick Apply
3h
Tooling Engineer
PROMETHEUS ENERGETICS, LLC —Bloomington, IN
- Full-time
- Product management
- Mentoring
- Senior level
- AD&D insurance
- Paid holidays
Quick Apply
Senior Radiation Effects Engineer (Associate Research Innovator)
Indiana University —Bloomington, IN
- Full-time
- Office
- Analysis skills
- Supervising experience
- Paid parental leave
- Health savings account
Process Engineer I
Great Dane LLC —Brazil, IN
- Full-time
- Dry van
- Office
- Analysis skills
- Paid holidays
- Health insurance
20h
Test Engineer
PROMETHEUS ENERGETICS, LLC —Bloomington, IN
- Full-time
- Mentoring
- Senior level
- Electrical Engineering
- AD&D insurance
- Paid holidays
Quick Apply
3h
Mid-Senior level Electrical/Computer Engineer
Technology Service Corporation —Bloomington, IN
- Full-time
- Background check
- Pass drug screening
- Mid-level
- Health insurance
- 401(k)
Senior Technical Advisor/DoD Engineering & Test - Secret
LAUKOA —Bloomington, IN
- $145,000 - $190,000 a year
- Full-time
- Travel
- Senior level
- Communication skills
- AD&D insurance
- Health insurance
Quick Apply
19h
Sr. Process Engineer
Simtra BioPharma Solutions —Bloomington, IN
- Overtime
- Microsoft Excel
- Microsoft Outlook
- Bachelor of Science
- Paid parental leave
- AD&D insurance
Quick Apply
Military Service - U.S. Navy, Nuclear Engineer
U.S. Navy —United States
- $98,500 - $118,000 a year
- Full-time
- Background check
- Engineering
- Office
- Loan repayment program
- Health insurance
Senior Electrical Engineer
AllSTEM Connections —United States
- $75 - $90 an hour
- Contract
- Remote
- Computer literacy
- 3 years
- Team management
- Health insurance
- Dental insurance
Quick Apply

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Senior Manufacturing/Process Engineer (Prometheus Energetics)

Kratos Defense -
Bloomington, IN

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Job Details

Full-time

Benefits

AD&D insurance
Employee stock purchase plan
Paid holidays
Disability insurance
Health insurance
Dental insurance
401(k)
Tuition reimbursement
Paid time off
Vision insurance

Qualifications

Process flow diagrams
Technical engineering
3D modeling software
Technical drawing
Procedural guides
PDM software
GD&T
Manufacturing standard operating procedures
3D modeling for product design
Manufacturing facility experience
ASME codes & standards
Manufacturing company experience

Full Job Description

Job Description:

About Prometheus Energetics

Prometheus Energetics is an independent U.S.-based merchant supplier of solid rocket motors and warheads. A joint venture between Kratos Defense & Security Solutions and Rafael Advanced Defense Systems, Prometheus combines U.S. industrial speed and credibility with decades of combat-proven designs, manufacturing know-how, and technical training to deliver field-ready products at scale.

Position Summary

Prometheus Energetics is seeking an experienced Senior Manufacturing & Process Engineer to serve as a critical technical authority as our Bloomington operations transition from facility startup and product industrialization into high-rate production.

In this role, you will bridge product design and shop-floor execution. You will own the manufacturing processes, standard work instructions, production line layouts, and specialized energetic tooling integration required to build tactical solid rocket motors and warheads safely and efficiently. Working closely with Engineering, Operations, Quality, EHS, and strategic partner technology-transfer teams, you will ensure that energetic mixing, casting, curing, machining, and final assembly operations satisfy all technical, quality, safety, and customer performance requirements.

Key Responsibilities

Process Engineering & Shop Floor Integration

Establish, prove out, and sustain manufacturing processes, operational routers, tooling sheets, and detailed Standard Work Instructions (SWIs) for solid rocket motor (SRM) cast/cure, propellant handling, motor assembly, and energetic packaging operations.
Analyze operational flows, workstation ergonomics, and line balance to optimize throughput, reduce cycle times, and support rapid production scaling.
Serve as the primary manufacturing engineering contact for shop-floor operators and technicians, providing real-time troubleshooting, guidance, and technical direction on active production lines.

Tooling Architecture & Capital Equipment

Partner with Tooling Engineers to translate product design requirements and energetic process constraints into robust, safe, and reliable production tooling, molds, fixtures, holding C-frames, and rotation carts.
Define capital equipment specifications, evaluate vendor technical proposals, and manage full-lifecycle acquisition and integration of specialized manufacturing machinery.
Lead on-site equipment installation, proof loading, line buy-off, and operational validation prior to releasing equipment into active energetic production.

Non-Conformance, MRB & Continuous Improvement

Act as an active voting member on the Material Review Board (MRB) to evaluate non-conforming hardware, perform engineering dispositions, and implement containment protocols.
Lead formal Root Cause Corrective Action (RCCA) investigations for hardware non-conformances, process escapes, and tooling wear using 5-Why, Fishbone, and 8D methodologies.
Drive continuous improvement and high first-pass yield using Lean/Six Sigma practices, Process Failure Mode and Effects Analysis (PFMEA), Statistical Process Control (SPC), and mistake-proofing (poka-yoke) controls.

Explosive Safety, ESD & Compliance

Partner with Environmental Health & Safety (EHS) and Energetics Safety teams to strictly enforce site-specific explosive safety standards (e.g., DoD 4145.26-M), Electrostatic Discharge (ESD) controls, and OSHA guidelines across all equipment and processes.
Ensure full compliance with AS9100 quality standards, Nadcap requirements, customer drawing specifications, and federal ammunition and explosives regulations.

Performance Management

Establish actionable dashboards, review tooling performance with engineering and operational leadership, and hold owners accountable for recovery and improvement plans. Measures may include:

Process design-to-release schedule compliance and milestone execution
Vendor quality, delivery performance, and technical drawing compliance for equipment and tooling
Process-and tooling-related scrap, rework, cost of poor quality, and first-pass yield impact
Root-cause investigation aging, recurrence prevention, and RCCA effectiveness
Equipment proof-load, calibration, and maintenance plan compliance
Explosive safety, ESD, and ergonomic compliance across all active processing assets
Manufacturing team capability, technical development, and program support effectiveness

Experience and Skills:

Required Qualifications

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or a related technical discipline.
Minimum of 6+ years of progressive manufacturing, process, or tooling engineering experience in an aerospace and defense hardware manufacturing environment.
Proficiency in 3D CAD software (e.g., PTC Creo, Siemens NX, SolidWorks) and Product Data Management (PDM/PLM) systems (e.g., Windchill).
Solid understanding of Geometric Dimensioning and Tolerancing (GD&T per ASME Y14.5), structural strength of materials, and precision metal fabrication methods.
Proven experience generating assembly routers, process flow diagrams, PFMEAs, and detailed work instructions from complex engineering drawing packages.
Excellent written, verbal, analytical, and executive communication skills.
U.S. citizenship and the ability to obtain and maintain a U.S. Government Secret Security Clearance.

Preferred Qualifications

Master of Science in Mechanical Engineering, Aerospace Engineering, or Engineering Management.
Direct experience in solid rocket motor manufacturing, propellant casting/curing, warheads, pyrotechnics, ammunition, or high-hazard chemical/energetic processing.
Hands-on familiarity with press tooling, hydraulic/pneumatic actuation systems, automated handling carts, and optical/CMM metrology systems.
ASQ certifications (CQE, CQA), formal GD&T certification, or Six Sigma Green/Black Belt credentials.
Prior experience standing up manufacturing lines or integrating new production facilities in a startup or rapid defense expansion environment.
Active U.S. Secret Security Clearance or higher.

Job Benefits:

Medical, Dental & Vision Insurance Coverage
Life/ADD & Short/Long Term Disability Insurance
401(k) Savings Plan
Employee Stock Purchase Plan (ESPP)
Paid Time-Off (PTO)
Holidays
Education Reimbursement

Kratos Defense is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, status as a protected veteran, or any other protected category under applicable federal, state, and local laws.

Disability Accessibility Accommodation
If you require an accommodation to navigate or apply to our careers site, please send your request to [email protected] or call 858-964-2916. Any inquires not related to requesting an accommodation will be discarded.

Pay Transparency
The company will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant.

Job Applicant Privacy Notice
For applicants in the EU and California residents, please review our privacy notice.

From: Kratos Defense

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Refine Your Search

senior design engineer jobs in spencer in

Senior Manufacturing/Process Engineer (Prometheus Energetics)

Senior Manufacturing/Process Engineer

Mid-Senior level Systems Engineer

Tooling Engineer – Solid Rocket Motor & Energetic Operations (Prometheus)

Ballistician & Igniter Design Engineer

Tooling Engineer

Senior Radiation Effects Engineer (Associate Research Innovator)

Process Engineer I

Test Engineer

Mid-Senior level Electrical/Computer Engineer

Senior Technical Advisor/DoD Engineering & Test - Secret

Sr. Process Engineer

Military Service - U.S. Navy, Nuclear Engineer

Senior Electrical Engineer

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