Top 8 Casting process engineer Jobs in Sun Prairie, Wi

Senior Project Engineer-New Product Development
Johnson Health Tech North America Inc —Cottage Grove, WI
- Full-time
- Management
- Data analysis skills
- Mentoring
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Project Engineer-New Product Development
Johnson Health Tech North America Inc —Cottage Grove, WI
- Full-time
- Mid-level
- Product management
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Process Engineer - All Shifts
Madison-Kipp Corporation —Madison, WI
- Ability to walk for extended periods
- Computer literacy
- Bachelor of Science
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CNC Technician
Madison-Kipp Corporation —Sun Prairie, WI
- Overtime
- Background check
- 5 years
- Computer literacy
- Paid parental leave
- Health savings account
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CNC Tooling Engineer
Madison-Kipp Corporation —Sun Prairie, WI
- Ability to walk for extended periods
- 5 years
- English
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Technical Services Manager
Madison-Kipp Corporation —Madison, WI
- Ability to walk for extended periods
- Engineering
- English
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11d
Senior Mechanical Engineer
Generac Power Systems Inc —Jefferson, WI
- Full-time
- Bachelor of Science
- Office
- Master's degree
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Mechanical Project Test Engineer
Johnson Health Tech North America Inc —Cottage Grove, WI
- Full-time
- Bachelor of Science
- Analysis skills
- Travel
- Health insurance
- Dental insurance
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Manufacturing Technician with sign- on bonus.
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casting process engineer jobs near sun prairie, wi

Senior Project Engineer-New Product Development

Johnson Health Tech North America Inc -
Cottage Grove, WI

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Job Details

Full-time

Qualifications

Product design project leadership
Product development project management
Design engineering

Full Job Description

Description:

Lead the Development of Next-Generation Fitness Products

Johnson Health Tech is seeking an experienced Senior Project Engineer to help drive the development of innovative fitness equipment from concept through production. In this highly visible role, you’ll lead cross-functional global teams, solve complex engineering challenges, and play a critical role in delivering high-quality consumer products to market.

As a technical leader within our New Product Development (NPD) organization, you’ll serve as the primary engineering liaison between Product Marketing, Factory Engineering, and Manufacturing teams. This role combines project leadership, product development, engineering analysis, and cross-functional collaboration in a fast-paced global environment.

If you enjoy leading teams, influencing product direction, and bringing innovative ideas to life, we’d love to hear from you.

What You’ll Do:

Lead Cross-Functional Engineering Teams:

Lead global, cross-functional project teams to achieve product design, quality, cost, and schedule objectives
Serve as the primary technical lead throughout the product development lifecycle
Translate customer and market requirements into engineering product specifications and development plans
Coordinate communication between North America-based marketing teams and Asia-based engineering, manufacturing, and quality teams
Mentor engineers and designers while promoting collaboration, innovation, and engineering best practices

Drive New Product Development:

Independently manage multiple projects through the full New Product Development (NPD) process
Facilitate technical design reviews, engineering discussions, and project meetings to maintain alignment and momentum
Lead engineering problem-solving efforts related to product performance, manufacturability, and quality
Support overall product architecture and engineering design while collaborating with factory engineering teams on detailed CAD execution
Drive continuous improvement, value engineering, and design-for-manufacturability initiatives
Develop and execute product validation plans including strength, fatigue, and functional testing
Participate in DFMEA activities to ensure robust and reliable product designs

Support Production Launch & Manufacturing:

Support the transition of products into mass production
Review product samples, quality metrics, and inspection data to identify improvement opportunities
Troubleshoot manufacturing and product issues during production ramp-up
Develop functional requirements and engineering test plans
Collaborate closely with factory teams to optimize manufacturing efficiency, quality, and cost

Requirements:

Required Qualifications:

Bachelor’s degree in Mechanical Engineering or related field
6+ years of mechanical design, product development, or project engineering experience
Proven experience leading technical projects or cross-functional engineering initiatives
Strong understanding of mechanical systems, manufacturing processes, and product development
Excellent organizational, communication, and problem-solving skills
Ability to manage multiple priorities in a fast-paced development environment

Preferred Experience:

Consumer product development experience
Experience with manufacturing processes including:

o Plastic injection molding

o Sheet metal fabrication

o Tube forming

o Casting

o Machining

o Welding and joining

Experience with DFMEA, validation testing, and product launch support
Experience working with global engineering and manufacturing teams

Why Join Johnson Health Tech?

Lead the development of innovative products used worldwide
Work with global engineering, manufacturing, and product teams
Influence products from concept through production launch
Opportunity to mentor and develop engineering talent
Collaborative, fast-paced environment focused on innovation and continuous improvement
International travel opportunities (approximately 2–4 trips annually)

Join a team where engineering innovation, collaboration, and product excellence drive everything we do
Equal Opportunity Employer, including Protected Veterans and Individuals with Disabilities.

Quick Apply

Refine Your Search

casting process engineer jobs in sun prairie, wi

Senior Project Engineer-New Product Development

Project Engineer-New Product Development

Process Engineer - All Shifts

CNC Technician

CNC Tooling Engineer

Technical Services Manager

Senior Mechanical Engineer

Mechanical Project Test Engineer

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