Foundry Manager
DSJ GLobal —Anniston, AL
- $160,000 - $225,000 a year
- Full-time
- 3 years
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Quick Apply
4d
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Tyler Union - Foundry Utility - 3rd shift
Tyler Union —Anniston, AL
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6d

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Foundry Manager

DSJ GLobal -
Anniston, AL

Quick Apply

Job Details

Full-time
$160,000 - $225,000 a year
4 days ago

Qualifications

Incident investigation techniques for hazard identification
Defect resolution root cause analysis
Safety regulations
Environmental legislation
Materials engineering experience within manufacturing
Metal casting
Environmental compliance
Corrective and preventive actions (CAPA)
Manufacturing facility experience
Molding process implementation
Environmental law compliance support
Regulatory/legal compliance standards in production
Managing manufacturing teams
Manufacturing company experience
Failure analysis

Full Job Description

Foundry Manager

Location: Anniston, Alabama
Industry: Industrial Manufacturing

Position Summary

The Foundry Manager is responsible for the safe, efficient, and cost‑effective operation of a high‑volume iron foundry located in Anniston, Alabama. This role provides leadership across all foundry processes-including melt, sand systems, molding, coremaking, pouring, shakeout, and finishing-to ensure consistent production of high‑quality ductile and/or gray iron castings used in municipal water and wastewater infrastructure products.

The Foundry Manager owns performance across Safety, Quality, Delivery, Cost, and People (SQDCP) and drives operational excellence, continuous improvement, and workforce development while ensuring compliance with all regulatory and environmental requirements.

Key Responsibilities

Safety & Environmental Leadership

Lead and reinforce a world‑class safety culture across all foundry operations, with particular focus on molten metal handling and high‑risk processes
Ensure compliance with OSHA, EPA, and applicable state and local environmental regulations
Lead safety incident investigations, root cause analysis, and corrective action implementation
Promote proactive risk assessments, preventative maintenance, and safe‑work practices

Foundry Operations & Production

Direct daily foundry operations including:
- Iron melting (cupola, induction, or equivalent systems)
- Sand preparation, control, and reclamation (green sand and/or no‑bake systems)
- Molding and coremaking
- Pouring, cooling, shakeout, cleaning, and finishing
Execute production plans aligned with customer demand, schedules, and inventory targets
Improve production throughput, casting yield, and equipment uptime
Control operating costs including labor, scrap, rework, energy, alloys, sand, and consumables

Quality & Metallurgical Control

Ensure proper metallurgical practices, iron chemistry control, and casting integrity
Drive reduction of casting defects such as shrinkage, porosity, inclusions, erosion, and misruns
Partner with Quality and Engineering teams on defect analysis and corrective actions
Support internal and external audits, certifications, and customer quality requirements

Leadership & Workforce Development

Lead, coach, and develop supervisors, engineers, and hourly foundry employees
Foster accountability, engagement, and teamwork across multiple shifts
Build strong succession plans and develop technical capability within the foundry
Support labor relations and workforce planning aligned with company values

Maintenance, Engineering & Continuous Improvement

Partner with Maintenance to ensure reliable operation of furnaces, molding lines, sand systems, and material handling equipment
Support capital planning, equipment upgrades, and automation initiatives
Lead Lean manufacturing, Six Sigma, and continuous improvement efforts
Track and improve KPIs such as safety metrics, OEE, yield, cost per ton, and on‑time delivery

Qualifications & Experience

Required

Bachelor's degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or related discipline
7+ years of foundry experience in iron casting operations
3+ years of leadership experience in a foundry or heavy industrial manufacturing environment
Working knowledge of:
- Iron melting and metallurgy
- Sand systems and molding processes
- Casting defect analysis and corrective actions
- Foundry safety and environmental requirements

Preferred

Experience in ductile iron and/or gray iron foundries
Experience producing municipal water and wastewater infrastructure products
Experience leading multi‑shift, high‑volume foundry operations
Lean, Six Sigma, or continuous improvement certifications
Experience working in a unionized manufacturing environment

Key Performance Indicators

Safety performance and regulatory compliance
Casting yield, scrap, and rework reduction
On‑time delivery and throughput
Cost per ton and operational efficiency
Employee development, engagement, and retention

Why This Opportunity

This role offers the opportunity to lead a legacy iron foundry supporting critical municipal infrastructure while driving safety excellence, modernization, and operational performance in a high‑impact manufacturing environment.

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Foundry Manager

Position Summary

Key Responsibilities

Safety & Environmental Leadership

Foundry Operations & Production

Quality & Metallurgical Control

Leadership & Workforce Development

Maintenance, Engineering & Continuous Improvement

Qualifications & Experience

Required

Preferred

Key Performance Indicators

Why This Opportunity