Location:
Wilmington, NC, US, 28401
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Job Description
The Process Engineer (Projects Focus) provides process engineering leadership for capital projects, supporting the Wilmington site from project conception through start-up. This role ensures that projects are safe, technically sound, and aligned with business objectives, enabling improvements in capacity, cost, quality, and environmental performance.
Working closely with Project Managers, Operations, and Engineering leadership, this role applies Front-End Loading (FEL) principles and strong process design expertise to deliver practical, effective solutions in a manufacturing environment.
Key Responsibilities:
Capital Projects & Technical Execution:
Serve as the process engineering lead on capital projects from feasibility through start-up
Develop and deliver core engineering design packages (PFDs, P&IDs, MEBs, and equipment requirements)
Ensure designs are safe, operable, and cost-effective
Support commissioning and start-up to ensure systems meet design intent
Front-End Loading & Process Design
Apply FEL methodologies to define scope and evaluate alternatives
Provide expertise in process design, including reaction systems, separations, and thermodynamics
Translate business and operational needs into practical engineering solutions
Operational Support & Optimization
Support plant operations with troubleshooting and process optimization
Use process data to drive improvements in throughput, efficiency, and reliability
Participate in site initiatives for safety, environmental, and cost improvements
Cross-Functional Collaboration
Partner with Project Managers on scope development and execution alignment
Collaborate with Operations, Maintenance, and EHS teams to ensure successful project delivery
Work with external engineering firms and contractors, ensuring quality and accountability
Safety & Compliance
Promote and support a strong safety culture
Ensure compliance with OSHA, NFPA, EPA, and other regulatory requirements
Integrate process safety and environmental considerations into all project work
Qualifications
Bachelor’s degree in chemical engineering
+5 years of experience in chemical manufacturing or process engineering
Strong analytical and problem-solving skills
Preferred Qualifications:
Experience with Front-End Loading (FEL) and capital projects
Batch chemical process experience
Strong background in process design and modeling
Experience working with external engineering contractors
Knowledge of PSM-regulated environments and industry standards
What Success Looks Like:
Projects are delivered with strong technical integrity and clear scope definition
Process designs are safe, operable, and aligned with site needs
Start-ups and modifications are smooth, stable, and meet performance targets
Strong collaboration with Operations and Project teams drives practical results
Work Environment:
Combination of office and manufacturing plant environment
Regular field exposure including elevated structures, outdoor conditions, and PPE requirements
Hands-on involvement in commissioning and plant support activities
Why Join Us?
Opportunity to work on high-impact capital projects
Exposure to end-to-end project lifecycle from concept to start-up
Collaborative team environment focused on continuous improvement and technical excellence
Apply today to join Stepan Company and help shape the future of our Wilmington site.
Education
Bachelor’s degree in chemical engineering
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Applicants must be Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time. authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.
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Stepan is a global specialty and intermediate chemical manufacturer that has been serving a broad range of industries for over 90 years. Today, Stepan is a $2.7 billion revenue company. Our continued success is driven by the passion and commitment of our 2,500+ employees around the world.
Why Work At Stepan?
Stable & Growing
Collaborative Environment
Make a Difference & Be Recognized
Committed to Safety & Sustainability
Value Driven Culture
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Nearest Major Market: Wilmington
