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Director, Process: Distillation, Heat Transfer, and Crude/Vacuum Units
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Senior Process Controls Engineer

The Judge Group -
San Antonio, TX

Quick Apply

Job Details

Full-time
$125,000 - $145,000 a year

Qualifications

PLC-based control system operation
Microsoft Excel
Microsoft Outlook
Equipment troubleshooting
SharePoint
Technical troubleshooting support
Chemical plant experience
Cross-functional collaboration
Refining plant experience
Cross-functional communication

Full Job Description

Senior Process Controls Engineer

Department: Engineering

Reports To: Director of Technical Services

Compensation: $125K–$145K

Location : San Antonio, Texas

Location Requirement: Local to the area preferred; relocation considered for the right candidate.

Role Purpose

The Senior Controls Engineer provides technical leadership for all refinery process control systems to ensure:

Optimized production rates, yields, and product quality
Safe, environmentally responsible, and reliable operations
Continuous improvement that reduces waste and enhances profitability

Key Responsibilities

Control System Support & Design

Provide daily troubleshooting and support for DCS (DeltaV), truck rack systems (Multiload), PLCs, HMIs, control loops, instrumentation, analyzers, communication networks, and SIS.
Develop and maintain control logic, graphics, and related documentation.
Support maintenance of analytical equipment.

Project Engineering

Initiate and execute improvements to existing control systems.
Support capital and small projects, including instrumentation sizing, specification, and selection.
Lead control system upgrades and migrations.
Support FAT, SAT, commissioning, and startup activities.

Safety & Compliance

Serve as subject matter expert for alarm rationalization and alarm philosophy implementation.
Assist in developing KPIs and alarms to prevent SOL exceedances and environmental/compliance issues.
Support SIS design and lifecycle management per ISA/IEC standards.
Ensure compliance with ISA, NFPA, API, and other applicable standards.
Participate in HAZOPs, LOPAs, MOC processes, and root cause analyses.

Other Duties

Maintain software licensing and documentation as required.

Qualifications

Bachelor’s degree in Electrical Engineering or Chemical Engineering.
10+ years of relevant experience in refining or petrochemical environments.
Strong troubleshooting skills for refinery control schemes.
Proficiency with DeltaV, PLCs, and online analyzers.
Strong communication, leadership, and interpersonal skills.
Ability to work effectively across all organizational levels.
Proficiency with Microsoft Office (Outlook, Word, Excel, SharePoint).
Strong analytical and problem‑solving abilities.

Physical Requirements

Regular walking, sitting, talking, and hearing.
Occasional standing, climbing, balancing, stooping, kneeling, crouching, or crawling.
Ability to lift/move up to 50 lbs occasionally.
Vision requirements include close, color, peripheral, depth perception, and focus adjustment.

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Refine Your Search

refinery maintenance director jobs

Senior Process Controls Engineer

Lead Warehouse Technician

Business Development Executive (BDE)

Planning Supervisor

Safety Director

Reliability Engineer

Turnaround Specialist

Inland Port Captain

Director 3 - Facilities Operations

Technical Specialist - HF Alkylation

Offshore Port Captain

Business Development Director - After Market (Heat Exchange & Vacuum Systems)

CAD Drafter Designer

Director Reliability

People Operations Lead

Shoreside Port Captain

Director of Sales, End User

Project Engineer

Principal Engineer, Global Reliability - Remote

Director, Process: Distillation, Heat Transfer, and Crude/Vacuum Units

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