Top 299 Aluminum die casting Jobs

Casting Analysis Expert (Aluminum casting)
WBTL USA Inc —Southfield, MI
- From $120,000 a year
- Full-time
- Background check
- 5 years
- English
- Health insurance
- Dental insurance
Quick Apply
Aluminum High-Pressure Die Casting Operator
ConMet Plastics —Clackamas, OR
- $23.44 an hour
- Full-time
- Mid-level
- Disability insurance
- Health insurance
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7d
Die Casting Process Engineer
General Motors —Bedford, IN
- Email
- Bachelor of Science
- Mid-level
- Travel
- Benefits from day one
Die Cast Operator - 3rd shift
Linacast, Inc. —Pierceton, IN
- Full-time
- Manufacturing
- Communication skills
- Entry level
- Dental insurance
- 401(k)
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Aluminum Casting Press Operator--3rd Shift
Gibbs Die Casting Corp —Henderson, KY
- Overtime
- High school diploma or GED
- US work authorization
- Entry level
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Mechanical Field Application Engineer bilingual in Mandarin
FRD TECH (USA) INC. —Milpitas, CA
- $65,000 - $150,000 a year
- Full-time
- Maintenance
- Mid-level
- Business development
- Health insurance
- Dental insurance
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13d
Polisher
Confidential —Fall River, MA
- $19 - $24 an hour
- Full-time
- Mid-level
- Ability to lift 50 pounds
- Manufacturing
- Paid training
- Health savings account
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Manufacturing Engineer - Die Cast
Linamar Corp —Pleasant Prairie, WI
- Full-time
- Background check
- Microsoft Excel
- CAD
- Health savings account
- Health insurance
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Tooling Engineer
Linamar —Pleasant Prairie, WI
- Full-time
- Microsoft Word
- Background check
- Microsoft Excel
- Health savings account
- Health insurance
Quick Apply
12d
CNC SET UP PROGRAMMER
Aluminum Die Casting Co. Inc —Mira Loma, CA
- $30 - $35 an hour
- Full-time
- 5 years
- Pass drug screening
- English
- Health insurance
- Dental insurance
Quick Apply
Product Design Engineer
Visiontron Corp. —Holtsville, NY
- $60,000 - $100,000 a year
- Full-time
- Background check
- Mid-level
- 3 years
- Health savings account
- Health insurance
Quick Apply
Sales Manager/Technical Sales Engineer
Patterson Mold and Tool, LLC —Saint Charles, MO
- Full-time
- Microsoft Excel
- Microsoft Outlook
- Writing skills
- Health savings account
- Disability insurance
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Die Cast Setup Technician
KenWalt Die Casting Corporation —Sun Valley, CA
- $20 - $35 an hour
- Full-time
- Inventory control
- Mid-level
- Ability to lift 50 pounds
- 401(k)
- Paid time off
Quick Apply
CMM Technician
TCDC Inc Minneapolis —Minneapolis, MN
- $23.75 - $31.75 an hour
- Computer literacy
- Mid-level
- Health savings account
- Paid holidays
Quick Apply
Maintenance & Facilities Manager
Fall River Die Cast —Germantown, WI
- From $115,000 a year
- Full-time
- Microsoft Word
- Microsoft Outlook
- Inventory control
- AD&D insurance
- Paid holidays
Quick Apply
7d
Die Casting Operator
Aluminum Die Casting Co., Inc —Jurupa Valley, CA
- $19 - $25 an hour
- 12 hour shift
- Mid-level
- US work authorization
- In-person
- Health insurance
- Dental insurance
Quick Apply
Group Lead Assistant - Die Casting 3rd Shift
Apex Aluminum Die Casting Co —Piqua, OH
- $23 - $26 an hour
- Full-time
- Basic math
- Mid-level
- Supervising experience
- Health insurance
- Dental insurance
Quick Apply
Product Design Engineer
PSG —Grand Terrace, CA
- $97,000 - $110,000 a year
- Overtime
- Customer service
- Mid-level
- 3 years
- Paid jury duty
- Commuter assistance
Product Development Engineer - Outdoor Power Equipment (Entry-Level)
Ardisam, Inc. —Cumberland, WI
- $60,000 - $90,000 a year
- Email
- Writing skills
- Engineering
- Analysis skills
- Profit sharing
- Health savings account
Quick Apply
Manufacturing Leader
Hoffmann Die Cast —Saint Joseph, MI
- Full-time
- Mid-level
- Assembly
- Team management
Quick Apply

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Casting Analysis Expert (Aluminum casting)

WBTL USA Inc
Southfield, MI

Quick Apply

Job Details

Full-time
From $120,000 a year

Benefits

Health insurance
Dental insurance
401(k)
Paid time off
Parental leave
Vision insurance
Life insurance

Qualifications

Bachelor's degree in mechanical engineering
Statistics
X-ray inspection as testing technique
Performance improvement leadership
Hardness testers
Defect resolution root cause analysis
Performance testing in mechanical engineering
Quality control product testing
5 years
Quality control statistical data analysis
Preventive action implementation
Materials engineering experience within manufacturing
Statistical Process Control
Mechanical Engineering
Statistical analysis for research
Engineering process optimization
Corrective and preventive actions (CAPA)
English
Electron microscopy
Technical report writing
Material selection and characterization
Master's degree
Process simulation software
Collaboration with product development teams
Analysis skills
Research report preparation
Doctor of Philosophy
Master's degree in mechanical engineering
Team training
Engineering research

Full Job Description

ob Summary: We are seeking a highly skilled and experienced Casting Analysis Expert with a deep specialization in aluminum casting processes. The ideal candidate will possess a comprehensive understanding of casting simulation software, metallurgy, mold design, and defect analysis. This role is critical to optimizing our casting processes, improving product quality, reducing defects, and driving innovation in our aluminum casting operations.

Key Responsibilities:

Casting Simulation & Optimization:
Conduct advanced casting simulations using software such as MAGMA, ProCAST, or equivalent, to predict and analyze molten metal flow, solidification patterns, thermal stresses, and potential defects in aluminum castings.
Develop and implement strategies to optimize gating systems, risers, cooling channels, and mold designs to improve casting quality and yield.
Collaborate with design and manufacturing teams to integrate simulation results into new product development and existing process improvements.
Defect Analysis & Root Cause Identification:
Perform in-depth analysis of casting defects (e.g., porosity, hot tearing, cold shuts, shrinkage, inclusions, surface defects) using metallurgical techniques, microscopy, and non-destructive testing (NDT) methods.
Identify root causes of defects and develop effective corrective and preventive actions.
Implement statistical process control (SPC) and other analytical tools to monitor and improve casting processes.
Material Science & Metallurgy:
Apply a strong understanding of aluminum alloys, their properties, and their behavior during casting.
Analyze microstructures and mechanical properties of cast components to ensure they meet specifications.
Provide expert advice on alloy selection and heat treatment processes for optimal performance.
Process Improvement & Innovation:
Drive continuous improvement initiatives in all aspects of the aluminum casting process, from melting and pouring to solidification and post-processing.
Research and evaluate new casting technologies, materials, and processes to enhance efficiency and product quality.
Develop and implement best practices for casting operations.
Collaboration & Training:
Work closely with R&D, production, quality control, and engineering teams to resolve casting-related challenges.
Provide technical guidance and training to junior engineers and production staff on casting principles, simulation, and defect analysis.
Prepare detailed technical reports and presentations on analysis findings and recommendations.

Qualifications:

Bachelor's or Master's degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, or a related field. Ph.D. is a plus.
5 years of demonstrable experience in casting analysis, specifically with aluminum alloys.
Strong theoretical and practical knowledge of foundry processes, including sand casting, permanent mold casting, die casting, or low-pressure die casting for aluminum.
Expertise in metallurgical principles, solidification theory, and defect mechanisms in castings.
Familiarity with various laboratory testing techniques (e.g., SEM, optical microscopy, X-ray, tensile testing, hardness testing).
Excellent analytical, problem-solving, and communication skills.
Ability to work independently and as part of a cross-functional team.
Fluency in English

Job Type: Full-time

Pay: From $120,000.00 per year

Benefits:

401(k)
Dental insurance
Health insurance
Life insurance
Paid time off
Parental leave
Vision insurance

Work Location: In person

Quick Apply

Refine Your Search

aluminum die casting jobs

Casting Analysis Expert (Aluminum casting)

Aluminum High-Pressure Die Casting Operator

Die Casting Process Engineer

Die Cast Operator - 3rd shift

Aluminum Casting Press Operator--3rd Shift

Mechanical Field Application Engineer bilingual in Mandarin

Polisher

Manufacturing Engineer - Die Cast

Tooling Engineer

CNC SET UP PROGRAMMER

Product Design Engineer

Sales Manager/Technical Sales Engineer

Die Cast Setup Technician

CMM Technician

Maintenance & Facilities Manager

Die Casting Operator

Group Lead Assistant - Die Casting 3rd Shift

Product Design Engineer

Product Development Engineer - Outdoor Power Equipment (Entry-Level)

Manufacturing Leader

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